Double Layers Water Immersion Retort
Semi-automatic steam heating double layers water immersion retort is a kind of efficient food processing equipment, especially suitable for meat, egg, corn, peanuts, wild herb, bean products, aquatic products, beverage such as the high temperature sterilization of food. This kind of sterilizing retort is directly injected with steam, to make the water temperature in the hot water pot reach the predetermined temperature, and then injected into the process pot, at the same time, the process water in the pot is continuously circulated, and recycled through the water vapor mixer for sterilization.
Advantage
The advantages of the semi-automatic steam heating double layers water immersion retort are mainly reflected in its safety, uniform heating, high cost performance and energy saving.
Safety: The semi-automatic steam heating water immersion retort is equipped with three safety interlocking devices, to ensure the safety of operation. In addition, sterilization temperature, pressure, time and steam generator are automatically controlled by the control cabinet, and the other processes are manually controlled, the combination of semi-automatic and automatic, ensures the convenience of operation, and improve the safety.
Uniform heating: Through the uniform water flow exchange method, to ensure uniform temperature, no dead Angle, to avoid the dead angle phenomenon in the process of sterilization, make the product shelf life more stable and long.
Energy saving: Double layer design makes uniform heating, liquid and material boiling time is short, heating temperature is easy to control, through the optimization of the design and operation process, realized the effective utilization of energy.
Automatic control: Sterilization temperature, sterilization pressure, sterilization time are automatically controlled by the control cabinet, and the other processes are manually controlled, this semi-automatic operation mode not only ensures the sterilization effect, but also reduces the burden of the operator.
In summary, Semi-automatic steam double-layer sterilizer for its safety, uniform heating, high cost performance and energy saving and convenience of operation characteristics, has become the ideal choice for food production enterprises, especially those with middle and big output and pay attention to those enterprises with limited equipment investment budget.
Main Function
The main function of semi-automatic steam double-layer sterilizer is suitable for all kinds of soft, canned food high temperature sterilization, to extend the shelf life.
Precautions for use
The inflating valve of the equipment must be opened in the working process, and the air compressor can not be closed.
After the equipment is finished and stopped, take out the product from the retort, pay attention to the value of the pressure gauge in the retort, do not try to open the door under pressure. (The correct operation sequence is: there is no pressure in the retort, first close the charging valve, and then open the door), Equipment in the process of working, do not touch their own pipes or valves and pot body, to prevent burns!
Parameters and Specification
steam heating double layers water immersion retort
The technical parameters of semi-automatic steam heating double-layer water bath sterilizer mainly include control mode, heating mode, sterilizing effect and so on.
Control mode: The control mode of semi-automatic steam heating double-layer water bath sterilizer includes manual control and electrical semi-automatic control. manual control type, all valves and pumps are manually controlled, including water adding, warming, insulation, cooling and other processes. and the electric semi-automatic control type controls the pressure through the electric contact pressure gauge, the temperature is controlled by the sensor (pt100) and the imported temperature controller ( accuracy is ±1℃) , the cooling process is manually operated.
Heating method: Steam heating, this method has the characteristics of high heating starting point, heating speed, can quickly achieve the sterilization effect, to improve the quality of food, to maximize retain the original flavor of products.
Sterilizing effect: Double layer water bath sterilizing pot through hot water storage tank 121 degrees Celsius sterilization water into the lower tank, will discharge the cold air mass, and then completely soak all the food, the use of steam heating circulation pump circulation hot water ( if necessary to add compressed air) , to ensure that the circulating water temperature error of ±3℃. After sterilization, hot water is withdrawn from the upper tank, external cool water is directly injected into the pot, to complete cooling. This process not only ensures the sterilization effect at the set temperature, and will not appear the phenomenon of bag swelling, can be processed in a short time of good quality products.
In summary, semi-automatic steam heating double-layer water bath sterilizer through its specific control mode, heating mode and germicidal effect, provides an efficient and reliable germicidal solution for food processing industry.
In addition, semi-automatic steam heating double layers water immersion retort & usually has stainless steel, carbon steel two kinds of materials, design pressure is 0.35Mpa, the highest working temperature can reach 143 degrees Celsius, power range between 36-90KW. This kind of sterilizing pot is suitable for food production enterprises with small output, is especially suitable for the use of product research and development stage.
| & Model-diameter(mm)（can customize） | RT-700 | RT-800 | RT-900 | RT-1000 | RT-1200 |
| Cylinder length（mm） | 1200 | 1500 | 1800 | 2200 | 3600 |
| Material | SUS304/Q345R | ||||
| Design temperature | 147℃ | ||||
| Testing pressure | 0.44Mpa | ||||
| Design pressure | 0.35 Mpa | ||||
| MODEL | DIAMETER(m) | CYLINDER LENGTH(m) | TOTAL LENGTH(m) | PRODUCTIVITY | BOILER MODEL(ton) | CAPACITY(m3) | |
| 700 | 0.7 | 1.2 | 1.7 | 120-150kg | 0.1 | 0.7 | |
| 800 | 0.8 | 1.5 | 2.3 | 200-250kg | 0.2 | 0.9 | |
| 900 | 0.9 | 1.8 | 2.5 | 300-350kg | 0.2 | 1.1 | |
| 1000 | 1 | 2.2 | 3.0 | 500-550kg | 0.3 | 1.8 | |
| 1200 | 1.2 | 3 | 3.8 | 800-1000kg | 0.5 | 4.0 | |
1. TYPE: Electrical heating , steam& generator(boiler). 2. MEDIUM : air, water ,steam. 3. CONTROL SYSTEM& : Manual ,semi-automatic and fully automatic& options. 4. Diameter, length ,design pressure and temperature fabrication under customers requirements . | |||||||
| MODEL | DISPOSE | ||||||
| 700（ELECTRIC&STEAM，36kw） | WITH 3 TRAYS，1 PALLET、1 TROLLEY | ||||||
| 800（ELECTRIC&STEAM，45kw） | WITH 6 TRAYS，2 PALLETS、2 TROLLEIES | ||||||
| 900（ELECTRIC&STEAM，60-75kw） | WITH 8 TRAYS，2 PALLETS、2 TROLLEIES | ||||||
| 1000（ELECTRIC&STEAM，90-120kw） | WITH 10 TRAYS，2 PALLETS、2 TROLLEIES | ||||||
| 1200（ELECTRIC&STEAM，150-260kw） | & WITH 15 TRAYS，3 PALLETS、3 TROLLEIES | ||||||
| 1500 | & WITH 20 TRAYS，4 PALLETS、4 TROLLEIES | ||||||
Note: 1. About the electric heating power(only select the electric heating type): the above is the standard configuration, which can be customized according to the user's power grid capacity 2. About the number of trays: the above is the standard configuration, and the number can be customized according to user products'& size | |||||||
Equipment characteristics
The sterilizer has the following characteristics:
The semi-automatic steam heated double layer sterilizer is an efficient food processing equipment it combines the double layer design and steam heating technology to provide a fast, accurate and energy saving sterilization solution. The design and function features of this kind of sterilizing pot mainly include:
Double layer design: This design allows hot water to circulate between the inner and outer layers, in this way, hot water can be evenly distributed in the sterilization process, to ensure that the food is evenly heated at high temperature, thereby improving the sterilization effect.
Steam heating: By direct injection of steam, to make the water temperature in the hot water tank quickly reach the predetermined temperature, and then through the hot water circulation system to sterilize the food. This heating method is not only fast and efficient, can greatly shorten the sterilization time.
Semi-automatic operation: Although the operation is not completely automatic, , by the pre-set program and control system, can reduce manual intervention and improve work efficiency.
Energy saving and environmental protection: By optimizing the hot water circulation system and precise temperature control, can significantly reduce energy consumption, at the same time reduce the burden on the environment.
Accurate temperature and pressure control: Through the electrical control, can precisely adjust the temperature and pressure in the sterilization process, to ensure the sterilization effect at the same time, can also protect the quality and safety of food.
Multi& functionality: According to the requirements of different sterilization conditions of food, can be set different heating and cooling procedures, the use of multi-stage heating, to minimize the heat of food, to preserve its flavor, taste and color as much as possible.
Easy operation and maintenance: Designed user-friendly interface and control system, makes the operation and maintenance of the equipment is simple and convenient.
In summary, semi-automatic steam heating double layer sterilizer provides an ideal sterilization solution for food processing enterprises through its high efficiency, energy saving, environmental protection, and accurate temperature and pressure control
APPLICATION
Metal container: tinplate cans, aluminum can.
Plastic container: PP bottle , HDPE bottle.
How to Use the double layers water immersion retort machine?
The use of semi-automatic steam heating double layers water immersion retort mainly includes the following steps:
Adding and preheating: First, add appropriate amount of water to the upper tank, and preheat the upper tank water, heating to 120℃.
Fill sterilizing product: Closed the bottom retort door with sterilizing product, and close the flange.
Hot water circulation: Put the hot water in the upper tank through the circulating pump into the lower tank, start to heat up. If electric heating is used, just turn on the heating tube directly.
Sterilization: When the temperature of the first tank rises to the specified sterilization temperature, starts timing for sterilization.
Cooling treatment: After the sterilization time, will be the lower tank of water into the upper tank, and then into the lower tank cool water. The pump circulates the water in the pot during the cooling process.
Emptying and taking out products: After cooling cycle for a period of time, empty the water in the lower tank, and then enter the cool water for a second time for cooling. Finally, empty the lower tank and take out the product.
In addition, if the sterilizer is steam sterilization process, operation steps will be different, but the basic principle is similar, involves injection of hot water, steam heating and insulation, injection of cold water for further cooling and other steps. When using reverse pressure sterilization, by introducing compressed air can achieve reverse pressure sterilization, to avoid the phenomenon of convex cans and flapping caps.
In the process of sterilization, automatically controls the pressure, temperature and sterilization time through the computer board, is more accurate than manual control. The pressure is controlled by the electric contact pressure gauge transmitting a signal to the computer board. The control cabinet panel is updated to touch type, exquisite and generous, convenient operation and higher grade. The water cycle step is controlled by manually opening/closing the corresponding valve. This control method has the advantages of high cost performance and strong operability, and can find and deal with problems in equipment operation in time. It is the ideal equipment for small and medium-sized enterprises to start production equipment.
Components
Packing:
LCL shipping: Packing in export plywood wooden case
FCL shipping: can choose not be packed in wooden cases(save your cost), directly wrapped film packaging into the container reinforcement.
Installation accessories: thermometers, one set of liquidometer,1 door sealing gasket, pressure gauge, safety valve, PT 100, electric-contact pressure gauge.
The Semi-automatic steam heating double layers water immersion retort is composed of 2 cylinder, 4 sets of sealing head, two sets of flanges, sealing device, saddle device, bending arm device, safety chain 1, safety chain 2, semi-automatic control cabinet device, insulation device, a set of cargo basket, high efficiency heat exchanger (optional or optional according to different packaging) water pump and all circulation pipes and various valves and other parts.
The semi-automatic steam heating double layers water immersion retort main body is usually made of food-grade 304 stainless steel pressure vessel special national standard plate. You can also choose more advanced materials such as SS316 according to the customer, and you can also choose carbon steel material (Q345R) according to the user's budget.
Certificate
Cases
The steam heating double layers retort has been exported to many different countries, North America including the United States, Canada, South America including Chile, Peru, Ecuador, etc., Europe such as: Britain, Italy, Greece, Latvia, Russia and so on. African regions such as: South Africa, Cameroon, Ghana, etc. Southeast Asia: Thailand, Vietnam, Myanmar, Indonesia, Malaysia, etc. Central Asian regions such as Uzbekistan, Kyrgyzstan, Pakistan etc.
Customer Review
Mushroom substrate Steam sterilizer Retort autoclave machine
l had a great experience with this company.Product was manufactured in a timely manner.They helped me customize a few things.Insulation of the product is also pretty good. Autoclave's wall thickness was also inspected by a local inspectioncompany and everything was as agreed.l am happy with this purchase and l hope allfuture buyers will have as good of an experience as l have had.
Gas Heated Jacketed Kettle For Making Sauce / Soup
Heavy duty equipment and Angel is great to work with, one of the few suppliers to provide a owners operational manual before the sale, thank you Angel.
Customized High Pressure Autoclave For Mushroom Cultivation
Great product, always timely manner response to any questions or concerns we had, shipment came in time despite all the pandemic regulations. We bought a big autoclave and a boiler for it, all looking great and quality according to specs, reasonable prices also. Thank you!
Industrial Electric Cooking Pot With Mixer
The customer service is excellent and very diligent. My best experience ever!
Shitake Mushroom Spawn Retort Sterilizer Machine
Solid product and excellent customer service. Angel Fan was very professional and help me customizing the autoclave and steam generator according to my requirements. I would buy again, highly recommended.
SEMI-AUTOMATIC - DOUBLE DOOR - MUSHROOM AUTOCLAVE : RT-1200*4000mm (INCLUDE TROLLEY）
Hello my name is Andrea Galifi I bought a mushroom autoclave from Zhucheng Ritonf Machinery. from the first contact with Angel Fan I was assisted in all my needs, in addition to having demonstrated excellent ability of seller Angel has proven to be professional and a very good person she is an excellent image for this company! excellent work in after sales support in helping me start up my autoclave, strongly hope to continue a partnership.
After Sales Service
Service & Installation
Consultation service before, during, and after sales;
Project planning and design services;
Test the machine as far as possible in the existing conditions of the workshop until everything is functional;
Training of equipment maintenance and operating personally;
We supply installation drawing and instruction.
Warranty period: Main body one year, lifetime maintenance.
Easy damaged parts (gasket\plastic parts\rubber parts) free in 1 years, we supply the new one if there is quality problem caused fittings broken, freight is collect.
Installation and debugging:
Method (1): We will debug it well before shipping and take videos, supply remote assistant to install and debug when you do this job.
Method (2): If the buyer needs the supplier to send engineers to the site for installation and commissioning, extra charge.
Payment Term
T/T, L/C etc.
RELATED PRODUCTS
Fully Automatic Steam Heating Water Immersion Retort
The water immersion retort is one kind of high efficient sterilization equipment, is suitable for the food processing industry, especially in meat, egg, corn, peanuts, wild herb, bean products, aquatic products, vegetables, such as the high temperature sterilization of food.
QUICK LINKS
QUICK LINKS
CONTACT US
Tel.&Wechat:
+86 183 6635 0187
E-mail:
WhatsApp:
Add.:
Mizhou industry park Guanhai road. No. 2800 Zhucheng city, Shandong province, China
GET IN TOUCH
GET IN TOUCH
