Double Retorts Connection Retort Machine
Double retorts parallel connection sterilization autoclave is a kind of machinery and equipment widely used in food, beverage, can industry, it adopts the principle of high temperature, high pressure hot water for a variety of food high temperature, rapid sterilization treatment. is especially suitable for use by enterprises with slightly larger output, and is suitable for products with a long sterilization time to ensure sufficient time to pour products back and forth.
Equipment design standards and regulations
1. Quality assurance system and standards in accordance with the national standard GB150-2011 "Steel pressure vessel manufacturing standards" design, manufacturing, acceptance.
2. The equipment fully complies with GB150 standards and FDA requirements, and is mainly designed and manufactured with the index of uniform heat distribution in the retort.
3. Under the condition that the process parameters are based on the correct position of the coldest point and the temperature setting, the equipment ensures the bacterial contamination rate of less than one part per million under the same pre-sterilization condition for all products.
Advantage
Stable control system:
The liquid level meter adopts magnetic float liquid level meter with automatic liquid level remote transmission and liquid level display function, which makes the liquid level control more accurate and effectively solves the problem of inaccurate signal transmission of the photoelectric liquid level meter. The nozzle of the liquid level gauge is provided with a strengthening fixing device to prevent vibration during the sterilization process resulting in cracks or fractures of the nozzle of the liquid level gauge.
Computer automatic PLC program automatic control, touch screen command input. World famous brand (Siemens), stable operation, precise temperature and pressure control, low failure rate. Sterilization process automatic storage function, each product/container can be matched with a different formula, because the number of programs is unlimited. A consistently high quality product is guaranteed through extremely precise pre-set temperature and pressure distribution. Touch screen operation interface, dynamic screen display, parameter values can be arbitrarily set according to product requirements.
Precautions for use
When using the automatic double-layer water bath type sterilizer, pay attention to the safety operation regulations of the equipment, if the equipment needs to be cooled after heating, use a soft sponge or brush gently during the cleaning process, do not use hard objects to scrub the surface of the equipment, do not pour water into the plug or power socket, to avoid electric shock or short circuit.
Check the equipment status: Before use, ensure that the water immersion retort door is sealed in good condition, check whether each valve, instrument is working normally.
Control steam pressure: During the operation of the equipment, should always pay attention to the changes of steam pressure, hot water pressure and cold water pressure, should take corresponding measures in time, to ensure the normal operation of the equipment.
Pay attention to the control system: In the process of sterilization, should pay attention to the operation of the control system, if abnormal, should immediately stop the machine or press the emergency stop button.
Safe operation: Prohibit standing in front of the germicidal pot, operator in the operation of the valve, prohibit directly facing the valve, to prevent the valve core from hurtful.
Avoid over temperature and overpressure: Do not use the canning retort machine over temperature, overpressure, do not open the pot door with pressure, with water.
Regular maintenance: Should be promptly cleaned after use, to avoid items sticking to the equipment, will affect the quality of the next operation. regularly check whether the power cable of the equipment is damaged, if found, should be repaired immediately.
Replace the sterilizing resin: According to the equipment advice, need to replace the sterilizing resin after each operation, to ensure the clean sterilization effect of each operation.
By following these precautions, can ensure the safe and efficient operation of the double retorts connection sterilizer, and extend the service life of the equipment at the same time.
Parameters and Specification
2 retorts connection autoclave
Technical parameters include effective volume, test pressure of 0.44mpa, maximum working temperature of 143 degrees, working pressure of 0.29mpa, normal working temperature of 121-134 degrees, the timing selection range is 0-99min or 0-99hour59min, the output of 200-1000 kg/h, the size of the product can be customized, and equipped with corresponding trolley, plate and tray.
These parameters show that the 2 retorts connection autoclave is suitable for handling a large number of food processing tasks, can meet the high temperature sterilization needs of different foods, to ensure the safety and shelf life of food. In addition, the equipment also has the characteristics of rapid temperature rise, uniform heat distribution and no sterilization dead angle, can be in a short time the product from 20℃ to 121℃ temperature, suitable for a variety of different forms of packaging, such as canned, protein drinks, hard canned and flexible packaging food and so on. automatic water immersion retort adopts touch screen automatic control, microcomputer adjustment and control the whole operation process, digital display of pressure and temperature, support multi-stage germicidal technology, and can record all the process, easy to trace and monitor. These technical parameters together ensure the high efficiency and safety of the automatic spray sterilizer in the food processing industry. power supply voltage is three-phase 380V 50HZ. Parameters are adjustable, the specific specifications are as follows.
| Model-diameter(mm)（can customize） | RT-700 | RT-800 | RT-900 | RT-1000 | RT-1200 |
| Cylinder length（mm） | 1200 | 1500 | 1800 | 2200 | 3600 |
| Material | SUS304/Q345R | ||||
| Design temperature | 147℃ | ||||
| Testing pressure | 0.44Mpa | ||||
| Design pressure | 0.35 Mpa | ||||
| MODEL | DIAMETER(m) | CYLINDER LENGTH(m) | TOTAL LENGTH(m) | PRODUCTIVITY | BOILER MODEL(ton) | CAPACITY(m3) |
| 700 | 0.7 | 1.2 | 1.7 | 120-150kg | 0.1 | 0.7 |
| 800 | 0.8 | 1.5 | 2.3 | 200-250kg | 0.2 | 0.9 |
| 900 | 0.9 | 1.8 | 2.5 | 300-350kg | 0.2 | 1.1 |
| 1000 | 1 | 2.2 | 3.0 | 500-550kg | 0.3 | 1.8 |
| 1200 | 1.2 | 3 | 3.8 | 800-1000kg | 0.5 | 4.0 |
1. TYPE: Electrical heating , steam generator(boiler). 2. MEDIUM : air, water ,steam. 3. CONTROL SYSTEM : Manual ,semi-automatic and fully automatic options. 4. Diameter, length ,design pressure and temperature fabrication under customers requirements . | ||||||
| MODEL | DISPOSE |
| 700（ELECTRIC&STEAM，36kw） | WITH 3 TRAYS，1 PALLET、1 TROLLEY |
| 800（ELECTRIC&STEAM，45kw） | WITH 6 TRAYS，2 PALLETS、2 TROLLEIES |
| 900（ELECTRIC&STEAM，60-75kw） | WITH 8 TRAYS，2 PALLETS、2 TROLLEIES |
| 1000（ELECTRIC&STEAM，90-120kw） | WITH 10 TRAYS，2 PALLETS、2 TROLLEIES |
| 1200（ELECTRIC&STEAM，150-260kw） | WITH 15 TRAYS，3 PALLETS、3 TROLLEIES |
| 1500 | WITH 20 TRAYS，4 PALLETS、4 TROLLEIES |
Note: 1. About the electric heating power(only select the electric heating type): the above is the standard configuration, which can be customized according to the user's power grid capacity 2. About the number of trays: the above is the standard configuration, and the number can be customized according to user products’size. | |
Equipment characteristics
1.High temperature short time sterilization, the use of double retorts hot water cycle for sterilization, the water in the retort is heated to the required temperature for sterilization, which shortens the sterilization time and improves the work efficiency.
2.When sterilization, the 2 retorts bodies are used alternately as sterilization retorts. After the food in one retort is treated, high temperature water is directly injected into the another retort to increase the yield. Save energy, improve production, the working medium used in the sterilization process can be recycled, reducing production costs.
3.Heating method: electric heating, steam heating, electric and steam dual use.
4. Control mode: computer PLC automatic, computer automation, electrical semi-automatic.
5. Equipment model: can be customized according to production requirements.
APPLICATION
Metal container: tinplate cans, aluminum can.
Flexible packaging products: aluminum foil bags, high-temperature cooking bag.
Components
Packing:
LCL shipping: Packing in export plywood wooden case.
FCL shipping: Can choose not be packed in wooden cases(save your cost), directly wrapped film packaging into the container reinforcement.
Installation accessories: Thermometers, one set of liquidometer,1 door sealing gasket, pressure gauge, safety valve, temperature sensors and pressure sensors, paperless recorder(optional).
The 2 retorts connection autoclave is composed of 2 cylinders, 4 sets of sealing head, 2 sets of flanges, sealing device, saddle device, bending arm device, safety chain 1, safety chain 2, computer automatic control cabinet device, insulation device, a set of cargo basket, water pump and all circulation pipes and various valves and other parts.
The 2 retorts connection autoclave main body is usually made of food-grade 304 stainless steel pressure vessel special national standard plate. You can also choose more advanced materials such as SS316 according to the customer, and you can also choose carbon steel material (Q345R) according to the user's budget.
Certificate
Cases
The double retorts connection autoclave has been exported to many different countries, North America including the United States, Canada, South America including Chile, Peru, Ecuador, etc., Europe such as: Britain, Italy, Greece, Latvia, Russia and so on. African regions such as: South Africa, Cameroon, Ghana, etc. Southeast Asia: Thailand, Vietnam, Myanmar, Indonesia, Malaysia, etc. Central Asian regions such as Uzbekistan, Kyrgyzstan, Pakistan etc.
Customer Review
Mushroom substrate Steam sterilizer Retort autoclave machine
l had a great experience with this company.Product was manufactured in a timely manner.They helped me customize a few things.Insulation of the product is also pretty good. Autoclave's wall thickness was also inspected by a local inspectioncompany and everything was as agreed.l am happy with this purchase and l hope allfuture buyers will have as good of an experience as l have had.
Gas Heated Jacketed Kettle For Making Sauce / Soup
Heavy duty equipment and Angel is great to work with, one of the few suppliers to provide a owners operational manual before the sale, thank you Angel.
Customized High Pressure Autoclave For Mushroom Cultivation
Great product, always timely manner response to any questions or concerns we had, shipment came in time despite all the pandemic regulations. We bought a big autoclave and a boiler for it, all looking great and quality according to specs, reasonable prices also. Thank you!
Industrial Electric Cooking Pot With Mixer
The customer service is excellent and very diligent. My best experience ever!
Shitake Mushroom Spawn Retort Sterilizer Machine
Solid product and excellent customer service. Angel Fan was very professional and help me customizing the autoclave and steam generator according to my requirements. I would buy again, highly recommended.
SEMI-AUTOMATIC - DOUBLE DOOR - MUSHROOM AUTOCLAVE : RT-1200*4000mm (INCLUDE TROLLEY）
Hello my name is Andrea Galifi I bought a mushroom autoclave from Zhucheng Ritonf Machinery. from the first contact with Angel Fan I was assisted in all my needs, in addition to having demonstrated excellent ability of seller Angel has proven to be professional and a very good person she is an excellent image for this company! excellent work in after sales support in helping me start up my autoclave, strongly hope to continue a partnership.
After Sales Service
Service & Installation
Consultation service before, during, and after sales;
Project planning and design services;
Test the machine as far as possible in the existing conditions of the workshop until everything is functional;
Training of equipment maintenance and operating personally;
We supply installation drawing and instruction.
Warranty period: Main body one year, lifetime maintenance.
Easy damaged parts (gasket\plastic parts\rubber parts) free in 1 years, we supply the new one if there is quality problem caused fittings broken, freight is collect.
Installation and debugging:
Method (1): We will debug it well before shipping and take videos, supply remote assistant to install and debug when you do this job.
Method (2): If the buyer needs the supplier to send engineers to the site for installation and commissioning, extra charge.
Payment Term
T/T, L/C etc.
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CONTACT US
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+86 183 6635 0187
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Mizhou industry park Guanhai road. No. 2800 Zhucheng city, Shandong province, China
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