Fully Automatic Both Electric And Steam Use Double Layers Cooking Retort

Electric and steam dual-purpose small double layer sterilizer is a kind of sterilization equipment suitable for food production, ‌ its features include electric heating steam generator instead of boiler, ‌ suitable for environmental protection requirements, ‌ suitable for small output of food production enterprises, ‌ especially suitable for product research and development.

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Advantage

The advantages of electric and steam dual-purpose cooking retort are mainly reflected in its environmental protection, ‌ safety, ‌ flexibility and energy saving. ‌

Environmental protection: ‌ Electric steam dual-purpose cooking retort through electric heating steam generator instead of boiler, ‌ meet the requirements of environmental protection, ‌ especially suitable for small output of food production enterprises, ‌ especially those who pay attention to environmental protection occasions. ‌

Safety: ‌ The small scale retort autoclaves for pouch food is equipped with three safety interlocking devices, ‌ to ensure the safety of operation. ‌ In addition, ‌ sterilization temperature, ‌pressure, ‌ time and steam generator are automatically controlled by the control cabinet, ‌ and the other processes are manually controlled, ‌ the combination of semi-automatic and automatic, ‌ ensures the convenience of operation, ‌ and improve the safety. ‌

Flexibility: ‌ Electric heating power is optional, ‌ to meet the needs of different users of the power grid capacity. ‌ In addition, ‌ can choose steam sterilization or hot water circulation sterilization, ‌ this flexibility allows the sterilization pot to adapt to a variety of different sterilization needs. ‌

Energy saving: ‌ Double layer design makes uniform heating, ‌ liquid and material boiling time is short, ‌ heating temperature is easy to control, ‌ at the same time, ‌ steam dual purpose germicidal pot in the design and use of energy saving factors, ‌ suitable for the daily output of small food production enterprises, ‌ through the optimization of the design and operation process, ‌ realized the effective utilization of energy. ‌

In summary, ‌ electric and steam dual-purpose double-layer small sterilizer for its environmental protection, ‌ safety, ‌ flexible and energy saving characteristics, ‌ has become the ideal choice for food production enterprises, especially those with small output and pay attention to environmental protection enterprises.

Main Function

The main functions of the electric and steam dual-purpose double-layer small sterilizer include efficient sterilization, ‌ energy saving and environmental protection, ‌ automatic control and flexible sterilization process setting. ‌

Efficient sterilization: ‌ Electric and steam dual-purpose double-layer retort for baby food adopts advanced hot water circulation technology, ‌ to ensure uniform temperature in the sterilization process, ‌ no dead Angle, ‌ to achieve efficient sterilization effect. ‌ through the circulating water flow of eight points up and down, ‌ ensures that the heat distribution of each point in the pot ‌ is uniform during the process of heating, ‌ sterilization, ‌ cooling and cooling, and ‌ achieves the ideal sterilization effect. ‌ In addition, ‌ the device also has the characteristics of rapid heating, ‌ further shorten the sterilization time, ‌ improve the work efficiency. ‌

Energy saving and environmental protection: ‌ The working medium of the autoclave 500 liter can be recycled, ‌ not only saves energy, ‌ also reduces the consumption of time and manpower and material resources, ‌ thus reducing the production cost. ‌ By using a double tank hot water circulation system, ‌ can be heated in advance to the required temperature, ‌ and then sterilization operation, ‌ effectively utilize the heat energy, ‌ realize the purpose of energy saving and environmental protection. ‌

Automatic control: ‌ Electric and steam dual-purpose double-layer small autoclave 500 liters equipped with advanced computer automatic control system, ‌ Siemens PLC and large touch screen, ‌ to realize the temperature, ‌ pressure automatic regulation and display. ‌ all the valve switches are controlled by computer program, ‌ fully realized automatic operation, ‌ without manual intervention, ‌ improve the production efficiency and product quality consistency. ‌

Flexible sterilization process setting: ‌ The equipment can be according to the needs of different products to set a number of sterilization stages, ‌ including temperature sterilization and cooling stage, ‌ adopts double peak sterilization technology, ‌ to minimize the heat of the product, ‌ to ensure that each product is sterilized under the best conditions. ‌ In addition, ‌ equipment also has the function of measuring F value, ‌ can record and save all sterilization data, ‌ is convenient for subsequent production management. ‌

In summary, ‌ electric and steam dual-purpose double-layer small sterilizer through its efficient sterilization, ‌ energy saving and environmental protection, ‌ automatic control and flexible sterilization process setting functions, ‌ to meet the needs of modern industrial production of food safety and efficiency.

Precautions for use

The inflating valve of the equipment must be opened in the working process, and the air compressor can not be closed.

After the equipment is finished and stopped, take out the product from the retort, pay attention to the value of the pressure gauge in the retort, do not try to open the door under pressure. (The correct operation sequence is: there is no pressure in the retort, first close the charging valve, and then open the door), Equipment in the process of working, do not touch their own pipes or valves and pot body, to prevent burns!

Parameters and Specification

Fully automatic dual electric and steam heating retort

Technical parameters include effective volume, ‌ test pressure of 0.44mpa, ‌ maximum working temperature of 143 degrees, ‌ working pressure of 0.29mpa, ‌ normal working temperature of 121-134 degrees, ‌ the timing selection range is 0-99min or 0-99hour59min, the output of 50-300 kg/h, ‌ the size of the product can be customized, ‌ and equipped with corresponding trolley, plate and tray. ‌ These parameters show that the Fully automatic dual electric and steam heating retort for baby food is suitable for handling small productivity of food processing, ‌ can meet the high temperature sterilization needs of different foods, ‌ to ensure the safety and shelf life of food. ‌ In addition, ‌ the equipment also has the characteristics of rapid temperature rise, ‌ uniform heat distribution and no sterilization dead Angle, ‌ can be in a short time the product from 20℃ to 121℃ temperature, ‌ suitable for a variety of different forms of packaging, ‌ such as canned, ‌ protein drinks, ‌ hard canned and flexible packaging food and so on. ‌ Small scale retort autoclaves for pouch food adopts touch screen automatic control, ‌ microcomputer adjustment and control the whole operation process, ‌ digital display of pressure and temperature, ‌ support multi-stage germicidal technology, ‌ and can record all the process, ‌ easy to trace and monitor. ‌ These technical parameters together ensure the high efficiency and safety of the autoclave 500 liter in the food processing industry. power supply voltage is three-phase 380V 50HZ. Parameters are adjustable, the specific specifications are as follows.

Model-diameter(mm)（can customize）	RT-700	RT-800	RT-900	RT-1000	RT-1200
Cylinder length（mm）	1200	1500	1800	2200	3600
Material	SUS304/Q345R
Design temperature	147℃
Testing pressure	0.44Mpa
Design pressure	0.35 Mpa

MODEL	DIAMETER(m)	CYLINDER LENGTH(m)	TOTAL LENGTH(m)		PRODUCTIVITY	BOILER MODEL(ton)	CAPACITY(m³)
700	0.7	1.2	1.7		120-150kg	0.1	0.7
800	0.8	1.5	2.3		200-250kg	0.2	0.9
900	0.9	1.8	2.5		300-350kg	0.2	1.1
1000	1	2.2	3.0		500-550kg	0.3	1.8
1. TYPE: Electrical heating , steam generator(boiler). 2. MEDIUM : air, water ,steam. 3. CONTROL SYSTEM : Manual ,semi-automatic and fully automatic options. 4. Diameter, length ,design pressure and temperature fabrication under customers requirements .
MODEL				DISPOSE
700（ELECTRIC&STEAM，36kw）				WITH 3 TRAYS，1 PALLET、1 TROLLEY
800（ELECTRIC&STEAM，45kw）				WITH 6 TRAYS，2 PALLETS、2 TROLLEIES
900（ELECTRIC&STEAM，60-75kw）				WITH 8 TRAYS，2 PALLETS、2 TROLLEIES
1000（ELECTRIC&STEAM，90-120kw）				WITH 10 TRAYS，2 PALLETS、2 TROLLEIES
Note: 1. About the electric heating power(only select the electric heating type): the above is the standard configuration, which can be customized according to the user's power grid capacity. 2. About the number of trays: the above is the standard configuration, and the number can be customized according to user products’size.

Equipment characteristics

It is used for the laboratory type food producers to develop new products, set sterilization formula for new products and simulate practical production environment to the maximum.

It tests FO value for batch production and defines the sterilizing formula to reduce consumption of the finished products. It improves finished product rate during batch production.

It equips electric heating system on the basis of traditional spraying type retort and provides heat energy to sterilizing process.

Multiple sterilizing types can suit different food products.

APPLICATION

Metal container: tinplate cans, aluminum can.

Plastic container: PP bottle , HDPE bottle.

Fully Automatic Both Electric And Steam Use Double Layers Cooking Retort

How to Use the automatic both electric and steam heating cooking Retort?

No-load commissioning test of the equipment: after assembling all the water supply pipes, power supply pipes, steam pipes and pressure pipes, open the power switch 3P and 2P inside the distribution cabinet, and the following interface appears on the touch screen.

The overall operation process idea is: first to establish the sterilization formula, after the establishment of the formula, choose the appropriate formula name, and then select the sterilization mode, and then the pot began to preheat to the set temperature, in the pot to reach the pre-set temperature, the pot put products, can start sterilization.

1. The tank will run automatically when the device will automatically feed water, into full of water, heating automatically, until after the set temperature is reached, will automatically stop, wait until reaching the set up temperature, there will be a brief alarm ringing, touch screen interface will pop up “preheat finished” at the same time, now loading products in the retort for sterilization. If you want to stop the working, press the “Stop” button on the controller. In general, just before starting work, the operation can be done one time, the main purpose of the operation is to preheat the top tank water, supply to the retort for using, so there is no special case, in general, before sterilization operation one time is ok. The water in the upper tank can be recycled and reused to save energy. When top tank is in operation, the retort door can be opened or closed, can either put the product or not, that means, the top tank and the retort are independent of two individuals, the top tank is just to heat the water in advance, produce and store steam.

2. Operation steps of the retort: Clean the interior of the retort and near the door, and put the product in → close the retort door(Push the door inward, align the gear and close it. Make sure that the safety pin in the center of the door springs up and can be inserted inside the round hole. The safety pin is automatically popped up when there is pressure inside. In the absence of pressure, it will not pop up.) and lock it (the handle with the red head rotates to the vertical direction) → open the charging valve of the silicone pad on the door (the blue handle rotates upward to the horizontal direction， like the photo below).

According to the products, to the “parameters screen” to select the appropriate recipe, click “save”, “download”, “return”, and then in the “main screen” in the lower left corner of the PLC parameters, choose the suitable sterilizing mode, check the specific value, whether it is the actual production of the required parameters, confirm no error, waiting for the preparation of sterilization products. Then press the ”START”, after press “START” button, the retort is running automatically, in the “Main screen” interface, will show the working state,→the retort keep automatic working, after finish working, the buzzer will continue to alarm, and "sterilization end" will be displayed under the status indicator → press "Stop" button → confirm that there is no pressure and no water in the retort. Low temperature → close the air inflating valve of the silicone sealing ring on the door (rotate downward to the vertical direction), → cancel the door lock and open the door (rotate the handle with red ring outward to the horizontal direction) →Rotate open the pot door, slowly open, because there will be water under the pot door, you can put a container at the bottom of the pot, put the water from the pot door → take out the product.

The above steps are a working cycle of sterilization. At the end of the day, turn off the power supply of the equipment, the compressor and the valve of the water tank.

Components

Packing:

LCL shipping: Packing in export plywood wooden case

FCL shipping: Can choose not be packed in wooden cases(save your cost), directly wrapped film packaging into the container reinforcement.

Installation accessories: Thermometers, one set of liquidometer,1 door sealing gasket, pressure gauge, safety valve, temperature sensors and pressure sensors, paperless recorder(optional).

The dual electric and steam heating autoclave 1000l is composed of 2 cylinder, 4 sets of sealing head, two sets of flanges, sealing device, saddle device, bending arm device, safety chain 1, safety chain 2, computer automatic control cabinet device, insulation device, a set of cargo basket, high efficiency heat exchanger (optional or optional according to different packaging) water pump and all circulation pipes and various valves and other parts.

The retort for baby food main body is usually made of food-grade 304 stainless steel pressure vessel special national standard plate. You can also choose more advanced materials such as SS316 according to the customer, and you can also choose carbon steel material (Q345R) according to the user's budget.

Certificate

Cases

The dual electric and steam heating autoclave has been exported to many different countries, North America including the United States, Canada, South America including Chile, Peru, Ecuador, etc., Europe such as: Britain, Italy, Greece, Latvia, Russia and so on. African regions such as: South Africa, Cameroon, Ghana, etc. Southeast Asia: Thailand, Vietnam, Myanmar, Indonesia, Malaysia, etc. Central Asian regions such as Uzbekistan, Kyrgyzstan, Pakistan etc.

Customer Review

Mushroom substrate Steam sterilizer Retort autoclave machine

l had a great experience with this company.Product was manufactured in a timely manner.They helped me customize a few things.Insulation of the product is also pretty good. Autoclave's wall thickness was also inspected by a local inspectioncompany and everything was as agreed.l am happy with this purchase and l hope allfuture buyers will have as good of an experience as l have had.

Gas Heated Jacketed Kettle For Making Sauce / Soup

Heavy duty equipment and Angel is great to work with, one of the few suppliers to provide a owners operational manual before the sale, thank you Angel.

Customized High Pressure Autoclave For Mushroom Cultivation

Great product, always timely manner response to any questions or concerns we had, shipment came in time despite all the pandemic regulations. We bought a big autoclave and a boiler for it, all looking great and quality according to specs, reasonable prices also. Thank you!

Industrial Electric Cooking Pot With Mixer

The customer service is excellent and very diligent. My best experience ever!

Shitake Mushroom Spawn Retort Sterilizer Machine

Solid product and excellent customer service. Angel Fan was very professional and help me customizing the autoclave and steam generator according to my requirements. I would buy again, highly recommended.

SEMI-AUTOMATIC - DOUBLE DOOR - MUSHROOM AUTOCLAVE : RT-1200*4000mm (INCLUDE TROLLEY）

Hello my name is Andrea Galifi I bought a mushroom autoclave from Zhucheng Ritonf Machinery. from the first contact with Angel Fan I was assisted in all my needs, in addition to having demonstrated excellent ability of seller Angel has proven to be professional and a very good person she is an excellent image for this company! excellent work in after sales support in helping me start up my autoclave, strongly hope to continue a partnership.

After Sales Service

Service & Installation

Consultation service before, during, and after sales;

Project planning and design services;

Test the machine as far as possible in the existing conditions of the workshop until everything is functional;

Training of equipment maintenance and operating personally;

We supply installation drawing and instruction.

Warranty period: Main body one year, lifetime maintenance.

Easy damaged parts (gasket\plastic parts\rubber parts) free in 1 years, we supply the new one if there is quality problem caused fittings broken, freight is collect.

Installation and debugging:

Method (1): We will debug it well before shipping and take videos, supply remote assistant to install and debug when you do this job.

Method (2): If the buyer needs the supplier to send engineers to the site for installation and commissioning, extra charge.

Payment Term

T/T, L/C etc.