Duel Electric and Steam Use Small Retort
Electric and steam dual-purpose small double layer sterilizer is a kind of sterilization equipment suitable for food production, its features include electric heating steam generator instead of boiler, suitable for environmental protection requirements, suitable for small output of food production enterprises, especially suitable for product research and development.
Advantage
The advantages of the semi-automatic electric and steam dual-purpose cooking retort are mainly reflected in its environmental protection, safety, flexibility and energy saving.
Environmental protection: Electric steam dual-purpose cooking retort through electric heating steam generator instead of boiler, meet the requirements of environmental protection, especially suitable for small output of food production enterprises, especially those who pay attention to environmental protection occasions.
Safety: The small scale retort autoclaves for pouch food is equipped with three safety interlocking devices, to ensure the safety of operation. In addition, sterilization temperature, pressure, time and steam generator are automatically controlled by the control cabinet, and the other processes are manually controlled, the combination of semi-automatic and automatic, ensures the convenience of operation, and improve the safety.
Flexibility: Electric heating power is optional, to meet the needs of different users of the power grid capacity. In addition, can choose steam sterilization or hot water circulation sterilization, this flexibility allows the sterilization pot to adapt to a variety of different sterilization needs.
Energy saving: Double layer design makes uniform heating, liquid and material boiling time is short, heating temperature is easy to control, at the same time, steam dual purpose germicidal pot in the design and use of energy saving factors, suitable for the daily output of small food production enterprises, through the optimization of the design and operation process, realized the effective utilization of energy.
Convenience of operation: Semi-automatic electric and steam dual-purpose double-layer small sterilizer is replaced by electric heating steam generator. is suitable for environmental protection requirements, is especially suitable for food and drug production enterprises with small output, , especially in the product research and development stage. This design not only meets the environmental standards, can also meet the needs of small-scale production. sterilization temperature, sterilization pressure, sterilization time and steam generator are automatically controlled by the control cabinet, and the other processes are manually controlled, this semi-automatic operation mode not only ensures the sterilization effect, but also reduces the burden of the operator.
In summary, electric and steam dual-purpose double-layer small sterilizer for its environmental protection, safety, flexible, energy saving and convenience of operation characteristics, has become the ideal choice for food production enterprises, especially those with small output and pay attention to environmental protection enterprises
Main Function
The main function of semi-automatic electric and steam dual-purpose double-layer small sterilizer is suitable for all kinds of soft, canned food high temperature sterilization, to extend the shelf life.
Precautions for use
The inflating valve of the equipment must be opened in the working process, and the air compressor can not be closed.
After the equipment is finished and stopped, take out the product from the retort, pay attention to the value of the pressure gauge in the retort, do not try to open the door under pressure. (The correct operation sequence is: there is no pressure in the retort, first close the charging valve, and then open the door), Equipment in the process of working, do not touch their own pipes or valves and pot body, to prevent burns!
Parameters and Specification
Semi-automatic dual electric and steam heating retort
The technical parameters of semi-automatic electric and steam dual-purpose double-layer small sterilizer include diameter/model, effective volume, output, power, design temperature, equipment weight, etc. The values of these parameters may vary depending on manufacturer and model , for example, the diameter and effective volume of some cooking retort may be of various specifications, the output and power may also be changed according to the design and production capacity of the equipment(Refer to the following table for specific specifications). The design temperature and weight of the equipment are determined according to the material and structure of the sterilizer pot, to ensure its safety and stability under high temperature working environment.
In addition, semi-automatic electric and steam dual-purpose double-layer small sterilization pot usually has stainless steel, carbon steel two kinds of materials, design pressure is 0.35Mpa, the highest working temperature can reach 143 degrees Celsius, power range between 36-90KW. This kind of sterilizing pot is suitable for food production enterprises with small output, is especially suitable for the use of product research and development stage.
| Model-diameter(mm)（can customize） | RT-700 | RT-800 | RT-900 | RT-1000 | RT-1200 |
| Cylinder length（mm） | 1200 | 1500 | 1800 | 2200 | 3600 |
| Material | SUS304/Q345R | ||||
| Design temperature | 147℃ | ||||
| Testing pressure | 0.44Mpa | ||||
| Design pressure | 0.35 Mpa | ||||
| MODEL | DIAMETER(m) | CYLINDER LENGTH(m) | TOTAL LENGTH(m) | PRODUCTIVITY | BOILER MODEL(ton) | CAPACITY(m3) | |
| 700 | 0.7 | 1.2 | 1.7 | 120-150kg | 0.1 | 0.7 | |
| 800 | 0.8 | 1.5 | 2.3 | 200-250kg | 0.2 | 0.9 | |
| 900 | 0.9 | 1.8 | 2.5 | 300-350kg | 0.2 | 1.1 | |
| 1000 | 1 | 2.2 | 3.0 | 500-550kg | 0.3 | 1.8 | |
1. TYPE: Electrical heating , steam generator(boiler). 2. MEDIUM : air, water ,steam. 3. CONTROL SYSTEM : Manual ,semi-automatic and fully automatic options. 4. Diameter, length ,design pressure and temperature fabrication under customers requirements . | |||||||
| MODEL | DISPOSE | ||||||
| 700（ELECTRIC&STEAM，36kw） | WITH 3 TRAYS，1 PALLET、1 TROLLEY | ||||||
| 800（ELECTRIC&STEAM，45kw） | WITH 6 TRAYS，2 PALLETS、2 TROLLEIES | ||||||
| 900（ELECTRIC&STEAM，60-75kw） | WITH 8 TRAYS，2 PALLETS、2 TROLLEIES | ||||||
| 1000（ELECTRIC&STEAM，90-120kw） | WITH 10 TRAYS，2 PALLETS、2 TROLLEIES | ||||||
Note: 1. About the electric heating power(only select the electric heating type): the above is the standard configuration, which can be customized according to the user's power grid capacity. 2. About the number of trays: the above is the standard configuration, and the number can be customized according to user products’size. | |||||||
Equipment characteristics
The sterilizer has the following characteristics:
The steam source can be supplied by electricity or steam, users can flexibly choose to use electricity or steam as energy according to actual needs.
It can be preset to the required temperature and pressure, through the electric contact pressure gauge for automatic pressure control, through the temperature controller to control the sterilization temperature, to ensure the accuracy of the temperature during sterilization.
Fast heating speed, short sterilization time, adopts double tank hot water cycle, can be heated to the required temperature in advance and then sterilization, thereby shortening the sterilization time.
The working medium in the sterilization process can be recycled, saves energy, time and manpower and material consumption, reduces the production cost.
High sterilization precision, the most advanced international technology and Japanese computer components, to ensure the color, taste, nutritional composition unchanged, to maintain the original flavor.
Semi-automatic computer control, operator only need to press the start button, after sterilization automatically alarm, temperature control accuracy up to ±0.5℃.
In addition, semi-automatic electric and steam dual-purpose double-layer small sterilizing pot is also suitable for high temperature sterilization of various soft, hard canned food, by high temperature treatment to extend the shelf life of food, to ensure food safety and quality. The design temperature of this kind of sterilizer is 145℃, the effective volume of is 0.2m³, the output of can reach 50kg, is suitable for mass production or small batch production needs.
APPLICATION
Metal container: tinplate cans, aluminum can.
Plastic container: PP bottle , HDPE bottle.
How to Use the semi-automatic both electric and steam heating cooking Retort?
The use of semi-automatic electric and steam dual-purpose double-layer small sterilizer mainly includes the following steps:
Adding and preheating: First, add appropriate amount of water to the upper tank, and preheat the upper tank water, heating to 120℃.
Fill sterilizing product: Closed the bottom retort door with sterilizing product, and close the flange.
Hot water circulation: Put the hot water in the upper tank through the circulating pump into the lower tank, start to heat up. If electric heating is used, just turn on the heating tube directly.
Sterilization: When the temperature of the first tank rises to the specified sterilization temperature, starts timing for sterilization.
Cooling treatment: After the sterilization time, will be the lower tank of water into the upper tank, and then into the lower tank cool water. The pump circulates the water in the pot during the cooling process.
Emptying and taking out products: After cooling cycle for a period of time, empty the water in the lower tank, and then enter the cool water for a second time for cooling. Finally, empty the lower tank and take out the product.
In addition, if the sterilizer is steam sterilization process, operation steps will be different, but the basic principle is similar, involves injection of hot water, steam heating and insulation, injection of cold water for further cooling and other steps. When using reverse pressure sterilization, by introducing compressed air can achieve reverse pressure sterilization, to avoid the phenomenon of convex cans and flapping caps.
In the process of sterilization, automatically controls the pressure, temperature and sterilization time through the computer board, is more accurate than manual control. The pressure is controlled by the electric contact pressure gauge transmitting a signal to the computer board. The control cabinet panel is updated to touch type, exquisite and generous, convenient operation and higher grade. The water cycle step is controlled by manually opening/closing the corresponding valve. This control method has the advantages of high cost performance and strong operability, and can find and deal with problems in equipment operation in time. It is the ideal equipment for small and medium-sized enterprises to start production equipment.
Components
Packing:
LCL shipping: Packing in export plywood wooden case
FCL shipping: Can choose not be packed in wooden cases(save your cost), directly wrapped film packaging into the container reinforcement.
Installation accessories: Thermometers, one set of liquidometer,1 door sealing gasket, pressure gauge, safety valve, PT 100, electric-contact pressure gauge.
The dual electric and steam heating autoclave 1000l is composed of 2 cylinder, 4 sets of sealing head, two sets of flanges, sealing device, saddle device, bending arm device, safety chain 1, safety chain 2, computer automatic control cabinet device, insulation device, a set of cargo basket, high efficiency heat exchanger (optional or optional according to different packaging) water pump and all circulation pipes and various valves and other parts.
The semi-automatic electric heating retort for food main body is usually made of food-grade 304 stainless steel pressure vessel special national standard plate. You can also choose more advanced materials such as SS316 according to the customer, and you can also choose carbon steel material (Q345R) according to the user's budget.
Certificate
Cases
The dual electric and steam heating autoclave has been exported to many different countries, North America including the United States, Canada, South America including Chile, Peru, Ecuador, etc., Europe such as: Britain, Italy, Greece, Latvia, Russia and so on. African regions such as: South Africa, Cameroon, Ghana, etc. Southeast Asia: Thailand, Vietnam, Myanmar, Indonesia, Malaysia, etc. Central Asian regions such as Uzbekistan, Kyrgyzstan, Pakistan etc.
Customer Review
Mushroom substrate Steam sterilizer Retort autoclave machine
l had a great experience with this company.Product was manufactured in a timely manner.They helped me customize a few things.Insulation of the product is also pretty good. Autoclave's wall thickness was also inspected by a local inspectioncompany and everything was as agreed.l am happy with this purchase and l hope allfuture buyers will have as good of an experience as l have had.
Gas Heated Jacketed Kettle For Making Sauce / Soup
Heavy duty equipment and Angel is great to work with, one of the few suppliers to provide a owners operational manual before the sale, thank you Angel.
Customized High Pressure Autoclave For Mushroom Cultivation
Great product, always timely manner response to any questions or concerns we had, shipment came in time despite all the pandemic regulations. We bought a big autoclave and a boiler for it, all looking great and quality according to specs, reasonable prices also. Thank you!
Industrial Electric Cooking Pot With Mixer
The customer service is excellent and very diligent. My best experience ever!
Shitake Mushroom Spawn Retort Sterilizer Machine
Solid product and excellent customer service. Angel Fan was very professional and help me customizing the autoclave and steam generator according to my requirements. I would buy again, highly recommended.
SEMI-AUTOMATIC - DOUBLE DOOR - MUSHROOM AUTOCLAVE : RT-1200*4000mm (INCLUDE TROLLEY）
Hello my name is Andrea Galifi I bought a mushroom autoclave from Zhucheng Ritonf Machinery. from the first contact with Angel Fan I was assisted in all my needs, in addition to having demonstrated excellent ability of seller Angel has proven to be professional and a very good person she is an excellent image for this company! excellent work in after sales support in helping me start up my autoclave, strongly hope to continue a partnership.
After Sales Service
Service & Installation
Consultation service before, during, and after sales;
Project planning and design services;
Test the machine as far as possible in the existing conditions of the workshop until everything is functional;
Training of equipment maintenance and operating personally;
We supply installation drawing and instruction.
Warranty period: Main body one year, lifetime maintenance.
Easy damaged parts (gasket\plastic parts\rubber parts) free in 1 years, we supply the new one if there is quality problem caused fittings broken, freight is collect.
Installation and debugging:
Method (1): We will debug it well before shipping and take videos, supply remote assistant to install and debug when you do this job.
Method (2): If the buyer needs the supplier to send engineers to the site for installation and commissioning, extra charge.
Payment Term
T/T, L/C etc.
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Fully Automatic Both Electric And Steam Use Double Layers Cooking Retort
Electric and steam dual-purpose small double layer sterilizer is a kind of sterilization equipment suitable for food production, its features include electric heating steam generator instead of boiler.
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