Horizontal Seam Type Retort
Semi-automatic horizontal autoclave machine is a kind of efficient food sterilization equipment, especially suitable for cans, drinks and other food sterilization treatment. The sterilizer uses compressed air as pressure source, the lid locking type adopts self-locking wedge meshing method, makes the opening and closing operation convenient and quick. It is suitable for sterilization of tinplate cans, pouches, beverage etc. to ensure the safety and shelf life of food.
Equipment design standards and regulations
1. Quality assurance system and standards in accordance with the national standard GB150-2011 "Steel pressure vessel manufacturing standards" design, manufacturing, acceptance.
2. The equipment fully complies with GB150 standards and FDA requirements, and is mainly designed and manufactured with the index of uniform heat distribution in the retort.
3. Under the condition that the process parameters are based on the correct position of the coldest point and the temperature setting, the equipment ensures the bacterial contamination rate of less than one part per million under the same pre-sterilization condition for all products.
Advantage
The advantages of semi-automatic steam heated single-layer sterilizer designed and produced by Ritong company are mainly reflected in its high efficiency, energy saving, safety, stability and wide range of application.
Why different?
Safe and reliable: Steam sterilizer pot with high efficiency circulating pump (horizontal stainless steel pump head, different from other manufacturers of vertical carbon steel pump), safe, stable, reliable, and the use of random adjustment of process reverse pressure control, to ensure that the packaging is not deformed, at the same time high quality process control to ensure the massproduction of food sterilization quality.
Control mode
Semi-automatic description: Sterilization procedures design automatic warming up, automatic keep warming, automatic keep pressure, automatic pressure relief, change the time of sterilizing at random, just controlled automatic. With an automatic operation control cabinet. Water recycle are controlled by manual. The control screen is upgraded to touch type, which makes the operation more convenient and intelligent.
Warm reminder: Semi-automatic control price concessions, is a relatively cost-effective control method, suitable for customers with limited equipment investment budget, skilled operation is more reliable and stable than automatic. so that customers have more options.
Available in many types and sizes: Steam sterilization horizontal retort are suitable for many types and sizes of food processing. Whether it is food packaging materials such as tinplate cans, or soft cans ( composite film packaging or colonic food) , steam sterilizer can provide efficient sterilization solutions. In addition, steam sterilization pot can also be customized according to customer requirements, equipped with different types of heat exchangers, to ensure that cooling water and process water do not contact directly in the cooling process, to avoid the formation of scale on the surface of the product or affect the cleanliness of the product.
In summary, horizontal autoclave has become an indispensable choice of sterilization equipment in food processing enterprises for its high efficiency, energy saving, environmental protection and convenient operation.
Main Function
The main function of the horizontal steam sterilizer is to quickly and reliably disinfect and sterilize items.
Steam sterilizer, also known as a high pressure steam sterilizer, uses saturated pressure steam to sterilize articles. This equipment is suitable for medical and health, scientific research, agriculture and other units, can disinfect medical instruments, dressings, glassware, solution medium and so on. steam sterilizer is recognized all over the world as one of the best reliable technologies for sterilization effect. is widely used in food processing enterprises, hospitals at all levels, centers for Disease Control and Prevention, inspection and quarantine institutions and other enterprises and institutions.
The horizontal retort can provide efficient and reliable sterilization effect, to ensure the cleanliness and safety of goods. In addition, the design of steam sterilizer also takes into account the safety and convenience of operation, pressure gauge, exhaust valve, safety valve and other safety devices, to ensure the safety during use.
Precautions for use
When using a steam sterilizer, need to pay attention to the following points to ensure safety and effectiveness:
When the equipment is running, the operator shall not leave the site, in order to deal with the possible failure or alarm in time.
Distilled or purified water must be used in the pot to avoid water quality problems affecting the sterilization effect.
Items to be sterilized should not be placed too tightly to ensure adequate steam access to all items.
The lid nuts must be tightened symmetrically to avoid safety problems caused by uneven pressure.
Cold air must be fully excluded, otherwise it will affect the sterilization effect, because the existence of cold air will prevent the steam from fully contacting with the article.
After sterilization, can not be immediately deflated and decompressed, so as not to violently boil the liquid in the bottle, will cause the container to burst or liquid overflow. Wait until the pressure in the sterilizer drops to zero and the temperature drops below 70℃ before opening the lid.
After the equipment is used, should be clean and check the sealing ring, avoid using grease substances, in case of affecting the sealing performance.
Regular inspection and maintenance of equipment, including checking the water level, regular discharge, check whether the safety valve and pressure gauge within the validity period, to ensure the safety and effectiveness of equipment.
The operator should conduct on-site monitoring. closely monitor the operating status of the pressure gauge, water level gauge, and safety valve. handle any problems promptly.
Do not push the product when entering or leaving the sterilizer, to avoid damage to the pipe and temperature sensor.
In addition, should pay attention to safety operation when using the horizontal autoclave , such as wearing protective gloves and glasses and to avoid burns or steam irritation. Ensure that there are no inflammable and explosive materials around the sterilizer pot, and keep good ventilation. Regular maintenance of equipment is also the key to ensure its normal operation and extend its service life.
Following these precautions can ensure the safe use and sterilization of the steam sterilization horizontal retort.
Parameters and Specification
Steam sterilizing autoclave machine
Steam sterilization horizontal retort's technical parameters including the sterilization chamber volume, rated working pressure , rated working pressure, temperature, , thermal uniformity, timing range, temperature range , dimension/power supply voltage transportation volume, gross/net weight, etc. These parameters are directly related to the performance and scope of application of the steam sterilizer.
The equipment size can be customized according to user requirements, the rated working pressure is usually 0.22Mpa, the rated working temperature is 121-134℃, the working pressure is 0.23Mpa, thermal uniformity is ≤±1℃, the timing selection range is 0-99min or 0-99hour59min. temperature selection range is 105-134℃, power supply voltage is three-phase 380V 50HZ. Parameters are adjustable, the specific specifications are as follows.
| Model-diameter(mm)（can customize） | RT-700 | RT-800 | RT-900 | RT-1000 | RT-1200 |
| Cylinder length（mm） | 1200 | 1500 | 1800 | 2200 | 3600 |
| Material | SUS304/Q345R | ||||
| Design temperature | 147℃ | ||||
| Testing pressure | 0.44Mpa | ||||
| Design pressure | 0.35 Mpa | ||||
| MODEL | DIAMETER(m) | CYLINDER LENGTH(m) | TOTAL LENGTH(m) | PRODUCTIVITY | BOILER MODEL(ton) | CAPACITY(m3) |
| 700 | 0.7 | 1.2 | 1.7 | 120-150kg | 0.1 | 0.7 |
| 800 | 0.8 | 1.5 | 2.3 | 200-250kg | 0.2 | 0.9 |
| 900 | 0.9 | 1.8 | 2.5 | 300-350kg | 0.2 | 1.1 |
| 1000 | 1 | 2.2 | 3.0 | 500-550kg | 0.3 | 1.8 |
| 1200 | 1.2 | 3 | 3.8 | 800-1000kg | 0.5 | 4.0 |
1. TYPE: Electrical heating , steam generator(boiler). 2. MEDIUM : air, water ,steam. 3. CONTROL SYSTEM : Manual ,semi-automatic and fully automatic options4. Diameter, length ,design pressure and temperature fabrication under customers requirements . | ||||||
| MODEL | DISPOSE |
| 700（ELECTRIC&STEAM，36kw） | WITH 3 TRAYS，1 PALLET、1 TROLLEY |
| 800（ELECTRIC&STEAM，45kw） | WITH 6 TRAYS，2 PALLETS、2 TROLLEIES |
| 900（ELECTRIC&STEAM，60-75kw） | WITH 8 TRAYS，2 PALLETS、2 TROLLEIES |
| 1000（ELECTRIC&STEAM，90-120kw） | WITH 10 TRAYS，2 PALLETS、2 TROLLEIES |
| 1200（ELECTRIC&STEAM，150-260kw） | WITH 15 TRAYS，3 PALLETS、3 TROLLEIES |
| 1500 | WITH 20 TRAYS，4 PALLETS、4 TROLLEIES |
Note: 1. About the electric heating power(only select the electric heating ype): the above is the standard configuration, which can be customized according to the user's power grid capacity. 2. About the number of trays: the above is the standard configuration, and the number can be customized according to user products’ size. | |
Equipment characteristics
Reduce steam consumption, steam and atomizing sterilizing water make thermal mixing in retort directly, which increases speed of temperature rise and drop.
Few quantity of processing water makes quick cycle, and reaches presetting sterilizing temperature quickly.
Water jets from different angles, steam, air and water mix, make convection and form perfect temperature distribution.
Have low noise, and create quiet and comfortable operational environment.
The retort equips four movable temperature sensing probes, which can monitor F value of food center and thermal distribution situation in retort, and know thermal penetration (the time to reach food geometrical center from food surface)at any time.
Have perfect pressure control, pressure of the whole production process makes continuous adjustment so as To suit change of pressure in product packing, and to make deformation of product packing to the minimum, especially suit product with gas packing.
Process water preheating system (option) can ensure product with heat preservation and thermal filling has sustainable temperature rise process.
Sterilizing water uses softening water (option), which avoids outside packing pollution and dirt caused by process water quality problem.
Steam sterilizing function (adjustable).
How to Use the horizontal autoclave machine?
The steps for using a steam sterilizer include checking the equipment, preparing the sterilized items, adding water, loading the items, sealing the container, heating and sterilizing, cooling and venting and removing the items.
Check the equipment: Before using the steam sterilizer pot, should be carefully checked to see if the equipment is in good condition, make sure that all pipes, valves and seals are in good condition. If any damage or abnormality is found, should promptly contact maintenance personnel for repair .
To prepare the sterilized products: Select the appropriate container for the pressure steam sterilizer, ensure that the container is resistant to high temperatures and pressure. Place the item to be sterilized in the container, make sure there is enough space between the items so that the steam can completely surround the item. At the same time, should follow the principle of sorting and packaging, to ensure the sterilization effect of the items.
What to load: Seal the container of items to be sterilized, ensure that the container is well sealed, to prevent steam leakage. For different types of containers, should choose the appropriate sealing method, such as rubber gasket, metal screw cap and so on.
Add water or prepare a steam source: Add an appropriate amount of distilled water to the pressure steam sterilizer, and make sure the water level is within normal range. Be careful not to overfill the tank, in case of overflow. Use regulated distilled water, to ensure the purity of sterilization. If pure steam sterilization is used, the steam heat source should be prepared in advance.
Heat sterilization: Set the temperature and time, to begin the heating process. During the heating process, should pay attention to observe the change of pressure and temperature, to ensure that the sterilization process is completed under the set temperature and time.
Cooling: After sterilization, direct cooling or natural cooling can be used. If you need to inject cool water, you need to be equipped with pumps and circulation pipes, in the semi-automatic control mode, the operation of inlet cooling water is manual, and the corresponding manual valve needs to be manually opened/closed to control the inlet and discharge of the cooling, and the operator needs to be familiar with the operation steps. If natural cooling is used, allow the steam sterilizer to cool naturally to safe pressure then open the exhaust valve to remove excess gas. When the pressure drops to zero, and the temperature is below 70℃, slowly open the exhaust valve.
Unloading product: When the pressure and temperature in the pot are reduced to a safe range, open the lid and take out the sterilized items. After removal, should be placed in a dry ventilated place to dry.
Components
Packing:
LCL shipping: Packing in export plywood wooden case
FCL shipping: Can choose not be packed in wooden cases(save your cost), directly wrapped film packaging into the container reinforcement.
Installation accessories: Thermometers, one set of liquidometer,1 door sealing gasket, pressure gauge, safety valve, PT100, and electric contact pressure gauge.
The horizontal autoclave machine is composed of one cylinder, two sets of sealing head, two sets of flanges, sealing device, saddle device, bending arm device, safety chain 1, safety chain 2, computer automatic control cabinet device, insulation device, a set of trays/pallets/trolleys or can choose basket(depend on product package style), water pump and all circulation pipes and various valves and other parts.
The horizontal autoclave machine for food sterilization main body is usually made of food-grade 304 stainless steel pressure vessel special national standard plate. You can also choose more advanced materials such as SS316 according to the customer, and you can also choose carbon steel material (Q345R) according to the user's budget.
Certificate
Cases
The semi-automatic horizontal autoclave machine has been exported to many different countries, North America including the United States, Canada, South America including Chile, Peru, Ecuador, etc., Europe such as: Britain, Italy, Greece, Latvia, Russia and so on. African regions such as: South Africa, Cameroon, Ghana, etc. Southeast Asia: Thailand, Vietnam, Myanmar, Indonesia, Malaysia, etc. Central Asian regions such as Uzbekistan, Kyrgyzstan, Pakistan etc.
Customer Review
Mushroom substrate Steam sterilizer Retort autoclave machine
l had a great experience with this company.Product was manufactured in a timely manner.They helped me customize a few things.Insulation of the product is also pretty good. Autoclave's wall thickness was also inspected by a local inspectioncompany and everything was as agreed.l am happy with this purchase and l hope allfuture buyers will have as good of an experience as l have had.
Gas Heated Jacketed Kettle For Making Sauce / Soup
Heavy duty equipment and Angel is great to work with, one of the few suppliers to provide a owners operational manual before the sale, thank you Angel.
Customized High Pressure Autoclave For Mushroom Cultivation
Great product, always timely manner response to any questions or concerns we had, shipment came in time despite all the pandemic regulations. We bought a big autoclave and a boiler for it, all looking great and quality according to specs, reasonable prices also. Thank you!
Industrial Electric Cooking Pot With Mixer
The customer service is excellent and very diligent. My best experience ever!
Shitake Mushroom Spawn Retort Sterilizer Machine
Solid product and excellent customer service. Angel Fan was very professional and help me customizing the autoclave and steam generator according to my requirements. I would buy again, highly recommended.
SEMI-AUTOMATIC - DOUBLE DOOR - MUSHROOM AUTOCLAVE : RT-1200*4000mm (INCLUDE TROLLEY）
Hello my name is Andrea Galifi I bought a mushroom autoclave from Zhucheng Ritonf Machinery. from the first contact with Angel Fan I was assisted in all my needs, in addition to having demonstrated excellent ability of seller Angel has proven to be professional and a very good person she is an excellent image for this company! excellent work in after sales support in helping me start up my autoclave, strongly hope to continue a partnership.
After Sales Service
Service & Installation
Consultation service before, during, and after sales;
Project planning and design services;
Test the machine as far as possible in the existing conditions of the workshop until everything is functional;
Training of equipment maintenance and operating personally;
We supply installation drawing and instruction.
Warranty period: Main body one year, lifetime maintenance.
Easy damaged parts (gasket\plastic parts\rubber parts) free in 1 years, we supply the new one if there is quality problem caused fittings broken, freight is collect.
Installation and debugging:
Method (1): We will debug it well before shipping and take videos, supply remote assistant to install and debug when you do this job.
Method (2): If the buyer needs the supplier to send engineers to the site for installation and commissioning, extra charge.
Payment Term
T/T, L/C etc.
RELATED PRODUCTS
Fully Automatic Steam Horizontal Autoclave Machine
Steam horizontal autoclave machine is a kind of efficient food sterilization equipment, especially suitable for cans, drinks and other food sterilization treatment.
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