Single Door Mushroom Autoclave
The single-door edible fungi sterilizer is a kind of equipment specially used for the sterilization of edible fungi culture-medium. it is designed to efficiently and safely complete the sterilization process, to ensure the sterile growth environment of edible fungi, to improve the yield and quality of edible fungi.
Equipment design standards and regulations
Quality assurance system and standards in accordance with the national standard GB150-2011 "Steel pressure vessel manufacturing standards" design, manufacturing, acceptance.
Advantage
The advantage of single-door edible bacteria sterilizer is that its design is easy to discharge, easy to isolate raw and cooked, to avoid bacterial cross infection. This design ensures that can effectively prevent the mixing of raw and cooked ingredients during the production of edible fungi, thereby reducing the risk of bacterial cross infection. In addition, the design of single door also simplifies the operation process, makes the sterilization and subsequent treatment of edible fungi more efficient and convenient. This kind of sterilizer is usually equipped with safety equipment such as safety valve, thermometer, pressure gauge, and silicone sealing mat, to ensure the safety during use. At the same time, is designed a periodic and quantitative exhaust device, in the warming process of the continuous discharge of cold air, to ensure the temperature uniformity in the pot, no dead Angle, to ensure the thoroughness and effectiveness of sterilization.
Why different?
The choice of edible fungi sterilization equipment is very important to ensure the quality of edible fungi products. single door edible fungi sterilizer has its unique design, these characteristics make it occupy a place in the field of edible fungi sterilization. First of all, single door design makes the operation more convenient. compared with the double door design, single door sterilizer may be simpler and more efficient in operation, , which has positive effects on improving work efficiency and reducing work loss. In addition, single-door sterilizer also has its advantages in the utilization of internal space, although the specific design and function may vary from manufacturer to manufacturer, generally speaking, single-door design may be more conducive to the square structure design of the internal material truck, so as to achieve 100% utilization of the internal space of the sterilizer. The design not only improves the sterilization efficiency, but also reduces the production cost.
Main Function
The main function of the single-door edible fungus sterilizer is to kill or remove all microorganisms on the vector, including bacterial spores and non-pathogenic microorganisms. This equipment is usually sterilized at high temperature and pressure to ensure the safety and hygiene standards of food and edible fungi. In addition, single door edible fungus sterilizer also has the following characteristics:
Low configuration price, low maintenance rate, reduce the cost of use.
Humanized design, every detail has undergone strict process treatment, makes the appearance of the equipment more beautiful, more generous.
The model size can be customized, can be customized according to the production requirements, to meet the needs of different users.
These functions make the single-door edible fungus sterilizer widely used in the edible fungus production industry. is one of the important equipment to ensure the safety of bacterial bags.
Precautions for use
The use of single-door edible fungus sterilization autoclave precautions mainly include the following points:
Preparation before work: Ensure adequate water and power supply, especially the preparation of power. Check whether the electric control system, pipeline valve is working normally, and tank door can be opened and closed normally.
Operation in the working process: In the working process, need to open the inflation switch of the autoclave door, to ensure that the autoclave door is well sealed. then pressurize the autoclave, heat up, to ensure that the pressure and temperature in the autoclave continue to rise. The autoclave body adopts aluminum silicate + galvanized sheet for thermal insulation setting, effect is good, tank temperature is not easy to lose, at the same time by the discharge of cold air to maintain the temperature. Electrical control adopts well-known brands, such as , Schneider, to ensure the accuracy and reliability of the control mode.
Treatment after the work: After the work, first to discharge pressure, and then to discharge autoclave door compressed air. After completing these steps, open the door and finish the process.
Regular maintenance and inspection: To regularly clean the residue in the sterilization autoclave, to keep the sterilization pot clean and hygienic. In addition, should also regularly check the sealing performance of the sterilization autoclave and the accuracy of the pressure gauge, to ensure its normal work. If any abnormal situation is found, should contact professionals in time for repair and maintenance.
Proper use and maintenance are of great significance to ensure the smooth production of edible fungi.
Parameters and Specification
| Power supply | usually 3P, 380V, frequency 50/60HZ or customized |
| Model | customized |
| Chamber material | Q345R carbon steel material or 304 stainless steel material. |
| Pressure operating range | from 0 to 0.16MPa. |
| Operating temperature range | from 10 degrees to 130 degrees. |
| Maximum operating pressure | up to 0.2MPa. |
| Temperature display range | room temperature to 143 degrees. |
| Time setting range | 0 to 999 minutes. The type and parameters of the single door mushroom autoclave also include heating method, temperature control accuracy, control system, etc. the selection of these parameters should be based on the production process requirements, site conditions and budget factors, in order to buy the appropriate germicidal equipment Parameters are adjustable, the specific specifications are as follows |
| Model-diameter(mm)（can customize） | RTA-900 | RTA-1000 | RTA-1200 | RTA-1500 | RTA-1800 |
| Cylinder length（mm） | 2000 | 3000 | 4000 | 6000 | 8000 |
| Material | Q345R/SUS304 | ||||
| Design temperature | 147℃ | ||||
| Testing pressure | 0.44Mpa | ||||
| Design pressure | 0.35 Mpa | ||||
| MODEL | DIAMETER(m) | CYLINDER LENGTH(m) | TOTAL LENGTH(m) | PRODUCTIVITY | BOILER MODEL(ton) | CAPACITY(m3) |
| 900 | 0.9 | 2 | 2.5 | Depend on mushroom bag size | 0.2 | 1.4 |
| 1000 | 1 | 3 | 3.0 | 0.3 | 2.5 | |
| 1200 | 1.2 | 4 | 3.8 | 0.5 | 4.7 | |
| 1500 | 1.5 | 6 | 7 | 0.6 | 10.8 | |
| 1800 | 1.8 | 8 | 9.3 | 1 | 20.5 | |
1. TYPE: Electrical heating , steam generator(boiler). 2. MEDIUM : air, water ,steam. 3. CONTROL SYSTEM : Manual ,semi-automatic and fully automatic options. 4. Diameter, length ,design pressure and temperature fabrication under customers requirements . | ||||||
| MODEL | DISPOSE |
| 900（ELECTRIC&STEAM，30-36kw） | WITH 2 TROLLEYS |
| 1000（ELECTRIC&STEAM，36-45kw） | WITH 3 TROLLEYS |
| 1200（ELECTRIC&STEAM，45-60kw） | WITH 4 TROLLEYS |
| 1500 (ELECTRIC&STEAM，45-60kw) | WITH 6 TROLLEYS |
| 1800(ELECTRIC&STEAM，90-120kw) | WITH 8 TROLLEYS |
Note: 1. About the electric heating power(only select the electric heating type): the above is the standard configuration, which can be customized according to the user's power grid capacity. 2. About the number of the trolley: the above is the standard configuration, and the number can be customized according to user products’size. | |
Equipment characteristics
The equipment features of edible fungi sterilization autoclave mainly include high temperature and high-pressure sterilization efficiency, automatic control system, and electric heating or steam boiler heating.
High temperature and high pressure sterilization efficiency: Edible fungus sterilization autoclave is characterized by high temperature and high pressure under the condition of sterilization, this sterilization method is extremely efficient, usually the temperature can reach 120 degrees, sterilization time is about 6-8 hours. The high temperature and high pressure environment can effectively kill the harmful microorganisms in the sterilization package, to ensure the safety and hygiene of edible fungi.
The use of automatic control system: Edible fungi sterilization pot with automatic control system, can achieve automatic control temperature, pressure and sterilization time and other parameters, reduces manual operation, also reduces the sterilization error rate. This automatic control system not only improves the work efficiency, also ensures the quality and safety of sterilization.
The mushroom sterilizer can be divided into heating as below:
Electric water heating: At the bottom of opening door autoclave there is a water shield, the bottom of the mushroom autoclave is equipped with a heating tube, when the autoclave is filled with water to turn on the electric heat pipe, heating water after the use of steam. This mushroom autoclave does not need to be equipped with steam boiler, effectively saving customer resources, safety and environmental protection.
Steam heating: Adding steam inlet to the bottom of the autoclave to connect the steam pipe, which needs to be equipped with a boiler and used after steam is produced. Customers with steam boilers can use this equipment.
How to use the mushroom autoclave?
The operation process of edible fungus sterilization mushroom autoclave mainly includes the steps of product into the autoclave, sealing the door of the autoclave, starting the heating and insulation time, pressure relief, opening the door of the autoclave and taking out the product, etc. The specific operations are as follows:
1, The product into the autoclave: The mushroom substrate bags or bottle neatly placed on the bacteria bag shelf, generally designed as a layer by layer, to facilitate the steam through the gap and bacteria bag full contact, with forklift or trolley into the pot of edible fungus sterilization autoclave .
2. Sealed autoclave door: The sealing surface of the door has a groove, and the sealing ring is placed in the groove. Before use, the intake switch needs to be opened to make the compressed air enter the groove and the sealing ring is raised to play a sealing role.
3. Start heating and insulation timing: Open the power supply of the control cabinet, set the sterilization temperature, open the heating switch, the electric heat pipe starts to enter the heating stage, after reaching the set temperature, the heating automatically stops and starts to enter the insulation timing, and the acoustic and photoelectric alarm will be issued when the insulation time arrives.
4. Pressure relief: Manually open the exhaust valve on the control cabinet, and the corner valve on the top of the sterilization autoclave will automatically open, waiting for the pressure in the tank to be discharged.
5, Open the autoclave door to take out the product: Check the pressure gauge on the sterilization pot, the pointer is at the position of 0, indicating that there is no pressure in the autoclave, at this time you can open the autoclave door, first open the manual safety interlock handle, rotate the door handwheel, open the autoclave door to take out the product.
Components
Packing:
LCL shipping: Packing in export plywood wooden case.
FCL shipping: Can choose not be packed in wooden cases(save your cost), directly wrapped film packaging into the container reinforcement.
Installation accessories: Thermometers, one set of liquidometer,1 door sealing gasket, pressure gauge, safety valve, temperature sensors and pressure gauge or sensor.
The mushroom sterilizer is composed of one cylinder, two sets of sealing head, two sets of flanges, sealing device, saddle device, bending arm device, safety chain 1, safety chain 2, computer automatic control cabinet device, insulation device, a set of trolleys.
The mushroom sterilizer main body is usually made of carbon steel material (Q345R) or ss304 material.
Certificate
Cases
The mushroom autoclave has been exported to many different countries, North America including the United States, Canada, South America including Chile, Peru, Ecuador, etc., Europe such as: Britain, Italy, Greece, Latvia, Russia and so on. African regions such as: South Africa, Cameroon, Ghana, etc. Southeast Asia: Thailand, Vietnam, Myanmar, Indonesia, Malaysia, etc. Central Asian regions such as Uzbekistan, Kyrgyzstan, Pakistan etc.
Customer Review
Mushroom substrate Steam sterilizer Retort autoclave machine
l had a great experience with this company.Product was manufactured in a timely manner.They helped me customize a few things.Insulation of the product is also pretty good. Autoclave's wall thickness was also inspected by a local inspectioncompany and everything was as agreed.l am happy with this purchase and l hope allfuture buyers will have as good of an experience as l have had.
Gas Heated Jacketed Kettle For Making Sauce / Soup
Heavy duty equipment and Angel is great to work with, one of the few suppliers to provide a owners operational manual before the sale, thank you Angel.
Customized High Pressure Autoclave For Mushroom Cultivation
Great product, always timely manner response to any questions or concerns we had, shipment came in time despite all the pandemic regulations. We bought a big autoclave and a boiler for it, all looking great and quality according to specs, reasonable prices also. Thank you!
Industrial Electric Cooking Pot With Mixer
The customer service is excellent and very diligent. My best experience ever!
Shitake Mushroom Spawn Retort Sterilizer Machine
Solid product and excellent customer service. Angel Fan was very professional and help me customizing the autoclave and steam generator according to my requirements. I would buy again, highly recommended.
SEMI-AUTOMATIC - DOUBLE DOOR - MUSHROOM AUTOCLAVE : RT-1200*4000mm (INCLUDE TROLLEY）
Hello my name is Andrea Galifi I bought a mushroom autoclave from Zhucheng Ritonf Machinery. from the first contact with Angel Fan I was assisted in all my needs, in addition to having demonstrated excellent ability of seller Angel has proven to be professional and a very good person she is an excellent image for this company! excellent work in after sales support in helping me start up my autoclave, strongly hope to continue a partnership.
After Sales Service
Service & Installation
Consultation service before, during, and after sales;
Project planning and design services;
Test the machine as far as possible in the existing conditions of the workshop until everything is functional;
Training of equipment maintenance and operating personally;
We supply installation drawing and instruction.
Warranty period: Main body one year, lifetime maintenance.
Easy damaged parts (gasket\plastic parts\rubber parts) free in 1 years, we supply the new one if there is quality problem caused fittings broken, freight is collect.
Installation and debugging:
Method (1): We will debug it well before shipping and take videos, supply remote assistant to install and debug when you do this job.
Method (2): If the buyer needs the supplier to send engineers to the site for installation and commissioning, extra charge.
Payment Term
T/T, L/C etc.
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