Small Mushroom Sterilizing Machine Supplier
The small mushroom substrate sterilizer is a kind of equipment specially used for the sterilization of edible fungi culture-medium. it is designed to efficiently and safely complete the sterilization process, to ensure the sterile growth environment of edible fungi, to improve the yield and quality of edible fungi. Suitable for use in laboratories or small mushroom farms just starting out.
Equipment design standards and regulations
Quality assurance system and standards in accordance with the national standard GB150-2011 "Steel pressure vessel manufacturing standards" design, manufacturing, acceptance.
Advantage
The advantages of small edible mushroom bag sterilizer mainly include high temperature steam sterilization, energy saving and environmental protection, simple operation, safe and reliable.
High temperature steam sterilization: This kind of sterilizer uses high temperature steam to replace the air in the tank for sterilization. has the characteristics of fast warming, strong penetration, uniform temperature in the tank, can effectively kill bacteria and viruses, to ensure the safety and hygiene of edible fungi.
Energy saving and environmental protection: Is generally used in the form of electric heating, this form is relatively environmentally friendly.
The operation is simple: Sterilizer adopts quick open door mode, equipment with open door interlock device, simple operation, flexible adjustment, high degree of automation, can be conveniently adjusted according to the sterilization process of different fungi sterilization time, temperature, pressure and other technical parameters. touch screen operation, convenient and intuitive, can store sterilization process temperature, pressure data.
Safe and reliable: Sterilizer cylinder adopts round structure, conforms to the pressure vessel standard manufacturing, reasonable structure, space utilization rate is high. The equipment has an open door interlock device, to ensure the safety in the process of operation.
In summary, small-sized edible fungus bag sterilizer provides an efficient and hygienic solution for the production of edible fungi through its efficient high temperature steam sterilization technology, energy-saving and environmental protection electric heating method, simple and easy operation and safe and reliable design.
Main Function
The main function of the small mushroom substrate sterilizer is to kill or remove all microorganisms on the vector, including bacterial spores and non-pathogenic microorganisms. This equipment is usually sterilized at high temperature and pressure to ensure the safety and hygiene standards of food and edible fungi. In addition, single door edible fungus sterilizer also has the following characteristics:
Low configuration price, low maintenance rate, reduce the cost of use.
Humanized design, every detail has undergone strict process treatment, makes the appearance of the equipment more beautiful, more generous.
The model size can be customized, can be customized according to the production requirements, to meet the needs of different users.
These functions make the small mushroom substrate sterilizer widely used in the edible fungus production industry. is one of the important equipment to ensure the safety of bacterial bags.
Precautions for use
When using a small edible fungus sterilizer, there are several important precautions to observe, to ensure the normal operation of the equipment and the safety of edible fungus production.
Clean the residue in the sterilizer regularly, to keep the sterilizer clean and hygienic. This helps to prevent the growth of bacteria, to ensure the hygienic conditions of the environment in which edible fungi are produced.
Regularly check the sealing performance of the sterilizer and the accuracy of the pressure gauge, to ensure its normal operation. If any abnormal situation is found, should contact professionals in time for repair and maintenance.
Water and power supply need to be prepared before work, especially power is necessary. At the same time, check whether the electric control system, pipeline valves are normal, and whether the tank door can be opened and closed normally.
During the working process, it is necessary to open the inflation switch of the tank door, to pressurize the tank and to heat up. Make sure the door is sealed, so that the pressure and temperature inside the tank are constantly raised.
After the work is finished, will discharge the pressure in the tank, after the tank door compressed gas is discharged, open the tank door. This step helps to safely end the sterilization process.
When closing the door, check whether the sealing ring is prominent, check whether there is foreign matter affecting the closing, after cleaning the door. ensure the sealing performance is good, to avoid air leakage affecting the sterilization effect.
When opening the door, confirm that the steam in the tank has been drained, and the door can only be opened when the pressure in the sterilization tank is 0MPa. This is to prevent injury from hot steam ejection.
Following these precautions, can ensure the safe use of small edible fungus sterilizer and at the same time ensure the hygiene and quality of edible fungus production.
Parameters and Specification
| Power supply | usually 3P, 380V, frequency 50/60HZ or customized |
| Model | customized |
| Chamber material | Q345R carbon steel material or 304 stainless steel material. |
| Pressure operating range | from 0 to 0.16MPa. |
| Operating temperature range | from 10 degrees to 130 degrees. |
| Maximum operating pressure | up to 0.2MPa. |
| Temperature display range | room temperature to 143 degrees. |
| Time setting range | 0 to 999 minutes. The type and parameters of the single door mushroom autoclave also include heating method, temperature control accuracy, control system, etc. the selection of these parameters should be based on the production process requirements, site conditions and budget factors, in order to buy the appropriate germicidal equipment Parameters are adjustable, the specific specifications are as follows |
| Model-diameter(mm)（can customize） | RT-600 | RT-700 | RT-800 | RT-900 | RT-1000 |
| Cylinder length（mm） | 1000 | 1200 | 1500 | 2000 | 2000 |
| Material | Q345R/SUS304 | ||||
| Design temperature | 147℃ | ||||
| Testing pressure | 0.44Mpa | ||||
| Design pressure | 0.35 Mpa | ||||
| MODEL | DIAMETER(m) | CYLINDER LENGTH(m) | TOTAL LENGTH(m) | PRODUCTIVITY | POWER(KW) | CAPACITY(L) |
| 600 | 0.6 | 1 | 1.5 | Depend on mushroom bag size | 10-20 | 300 |
| 700 | 0.7 | 1.2 | 1.8 | 20-36 | 500 | |
| 800 | 0.8 | 1.5 | 2.3 | 36-45 | 850 | |
| 900 | 0.9 | 2 | 2.7 | 45-60 | 1300 | |
| 1000 | 1 | 2 | 2.9 | 60-75 | 1600 | |
1. TYPE: Electrical heating , steam generator(boiler) 2. MEDIUM : air, water ,steam 3. CONTROL SYSTEM : Manual ,semi-automatic and fully automatic options 4. Diameter, length ,design pressure and temperature fabrication under customers requirements . | ||||||
| MODEL | DISPOSE |
| 600（ELECTRIC&STEAM，10-20kw） | WITH 1 TROLLEYS |
| 700（ELECTRIC&STEAM， 10-36kw） | WITH 1 TROLLEYS |
| 800（ELECTRIC&STEAM，36-45kw） | WITH 2 TROLLEYS |
| 900 (ELECTRIC&STEAM，45-60kw) | WITH 2 TROLLEYS |
| 1000(ELECTRIC&STEAM，60-75kw) | WITH 2 TROLLEYS |
Note: 1. About the electric heating power(only select the electric heating type): the above is the standard configuration, which can be customized according to the user's power grid capacity. 2. About the number of trolleys: the above is the standard configuration, and the number can be customized according to user products’size. | |
Equipment characteristics
The equipment features of the small edible fungi sterilization autoclave mainly include high temperature and high-pressure sterilization efficiency, automatic control system, and electric heating or steam boiler heating.
High temperature and high pressure sterilization efficiency: Edible fungus sterilization autoclave is characterized by high temperature and high pressure under the condition of sterilization, this sterilization method is extremely efficient, usually the temperature can reach 120 degrees, sterilization time is about 6-8 hours. The high temperature and high pressure environment can effectively kill the harmful microorganisms in the sterilization package, to ensure the safety and hygiene of edible fungi.
The use of automatic control system: The small edible fungi sterilizer with automatic control system, can achieve automatic control temperature, pressure and sterilization time and other parameters, reduces manual operation, also reduces the sterilization error rate. This automatic control system not only improves the work efficiency, also ensures the quality and safety of sterilization.
Electric water heating: At the bottom of opening door autoclave there is a water shield, the bottom of the mushroom autoclave is equipped with a heating tube, when the autoclave is filled with water to turn on the electric heat pipe, heating water after the use of steam. This mushroom autoclave does not need to be equipped with steam boiler, effectively saving customer resources, safety and environmental protection.
Also can design the steam heating if you have the steam boiler or generator.
How to use the small mushroom substrate sterilizer?
The operation process of edible fungus sterilization mushroom autoclave mainly includes the steps of product into the autoclave, sealing the door of the autoclave, starting the heating and insulation time, pressure relief, opening the door of the autoclave and taking out the product, etc. The specific operations are as follows:
1, The product into the autoclave: The mushroom bags or bottle neatly placed on the trolley shelf, generally designed as a layer by layer, to facilitate the steam through the gap and bacteria bag full contact, with forklift or trolley into the edible fungus sterilization autoclave .
2. Sealed autoclave door: The sealing surface of the door has a groove, and the sealing ring is placed in the groove. Before use, the intake switch needs to be opened to make the compressed air enter the groove and the sealing ring is raised to play a sealing role.
3. Start heating and insulation timing: Open the power supply of the control cabinet, set the sterilization temperature, open the heating switch, the electric heat pipe starts to enter the heating stage, after reaching the set temperature, the heating automatically stops and starts to enter the insulation timing, and the acoustic and photoelectric alarm will be issued when the insulation time arrives.
4. Pressure relief: Manually open the exhaust valve on the control cabinet, and the corner valve on the top of the sterilization autoclave will automatically open, waiting for the pressure in the tank to be discharged.
5, Open the autoclave door to take out the product: Check the pressure gauge on the sterilization pot, the pointer is at the position of 0, indicating that there is no pressure in the autoclave, at this time you can open the autoclave door, first open the manual safety interlock handle, rotate the door handwheel, open the autoclave door to take out the product.
Components
Packing:
LCL shipping: Packing in export plywood wooden case
FCL shipping: Can choose not be packed in wooden cases(save your cost), directly wrapped film packaging into the container reinforcement.
Installation accessories: Thermometers, one set of liquidometer,1 door sealing gasket, pressure gauge, safety valve, temperature sensors and pressure gauge or sensor.
The small mushroom sterilizer is composed of one cylinder, two sets of sealing head, two sets of flanges, sealing device, saddle device, bending arm device, safety chain 1, safety chain 2, computer automatic control cabinet device, insulation device, a set of trolleys.
The mushroom sterilizer main body is usually made of carbon steel material (Q345R) or ss304 material.
Certificate
Cases
The small mushroom substrate autoclave has been exported to many different countries, North America including the United States, Canada, South America including Chile, Peru, Ecuador, etc., Europe such as: Britain, Italy, Greece, Latvia, Russia and so on. African regions such as: South Africa, Cameroon, Ghana, etc. Southeast Asia: Thailand, Vietnam, Myanmar, Indonesia, Malaysia, etc. Central Asian regions such as Uzbekistan, Kyrgyzstan, Pakistan etc.
Customer Review
Mushroom substrate Steam sterilizer Retort autoclave machine
l had a great experience with this company.Product was manufactured in a timely manner.They helped me customize a few things.Insulation of the product is also pretty good. Autoclave's wall thickness was also inspected by a local inspectioncompany and everything was as agreed.l am happy with this purchase and l hope allfuture buyers will have as good of an experience as l have had.
Gas Heated Jacketed Kettle For Making Sauce / Soup
Heavy duty equipment and Angel is great to work with, one of the few suppliers to provide a owners operational manual before the sale, thank you Angel.
Customized High Pressure Autoclave For Mushroom Cultivation
Great product, always timely manner response to any questions or concerns we had, shipment came in time despite all the pandemic regulations. We bought a big autoclave and a boiler for it, all looking great and quality according to specs, reasonable prices also. Thank you!
Industrial Electric Cooking Pot With Mixer
The customer service is excellent and very diligent. My best experience ever!
Shitake Mushroom Spawn Retort Sterilizer Machine
Solid product and excellent customer service. Angel Fan was very professional and help me customizing the autoclave and steam generator according to my requirements. I would buy again, highly recommended.
SEMI-AUTOMATIC - DOUBLE DOOR - MUSHROOM AUTOCLAVE : RT-1200*4000mm (INCLUDE TROLLEY）
Hello my name is Andrea Galifi I bought a mushroom autoclave from Zhucheng Ritonf Machinery. from the first contact with Angel Fan I was assisted in all my needs, in addition to having demonstrated excellent ability of seller Angel has proven to be professional and a very good person she is an excellent image for this company! excellent work in after sales support in helping me start up my autoclave, strongly hope to continue a partnership.
After Sales Service
Service & Installation
Consultation service before, during, and after sales;
Project planning and design services;
Test the machine as far as possible in the existing conditions of the workshop until everything is functional;
Training of equipment maintenance and operating personally;
We supply installation drawing and instruction.
Warranty period: Main body one year, lifetime maintenance.
Easy damaged parts (gasket\plastic parts\rubber parts) free in 1 years, we supply the new one if there is quality problem caused fittings broken, freight is collect.
Installation and debugging:
Method (1): We will debug it well before shipping and take videos, supply remote assistant to install and debug when you do this job.
Method (2): If the buyer needs the supplier to send engineers to the site for installation and commissioning, extra charge.
Payment Term
T/T, L/C etc.
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