Vertical Cooking Autoclave
Vertical retort is a kind of equipment used for food, cooking, sterilization, design to ensure safety as the primary goal, design and manufacturing in strict accordance with the national standard GB150, to ensure the safety of use. it takes saturated steam as the heating medium, by adding compressed air to perform reverse pressure operation, and can be injected cold water ( warm water) for forced cooling. Vertical retort is suitable for different packaging, different food sterilization, has the advantages of simple operation, low operating cost, is one of the most general sterilization equipment in industrial food production.
Equipment design standards and regulations
1. Quality assurance system and standards in accordance with the national standard GB150-2011 "Steel pressure vessel manufacturing standards" design, manufacturing, acceptance.
2. The equipment fully complies with GB150 standards and FDA requirements, and is mainly designed and manufactured with the index of uniform heat distribution in the retort.
3. Under the condition that the process parameters are based on the correct position of the coldest point and the temperature setting, the equipment ensures the bacterial contamination rate of less than one part per million under the same pre-sterilization condition for all products.
Advantage
The advantages of vertical retort designed and produced by Zhucheng Ritong Machinery Co., Ltd. Include simple operation, low operating cost, efficient germicidal ability, safe and reliable, flexibility, easy maintenance, multi-function and so on.
Easy operation: Vertical autoclave design makes the operation process simple and intuitive, no professional skills, just according to the equipment operation process to complete the sterilization process.
Low operating cost: Compared with other sterilization equipment, vertical autoclave has lower operating cost, suitable for industrial food production in the general sterilization equipment.
Efficient sterilization capacity: by selecting high temperature and high pressure sterilization method, vertical sterilization pot can eliminate various pathogens, viruses, fungi and other microorganisms in a short time, to ensure the efficient sterilization of objects.
Safe and reliable: The advanced safety control system can monitor and control the temperature, pressure, water level and other parameters in real time, to ensure the safety and reliability of the sterilization process.
Strong flexibility: Can be flexibly optimized according to the actual sterilization needs of different objects, , such as different temperature, pressure, time and other parameters, to meet the sterilization requirements of different objects.
Easy maintenance: Adopts modular design, facilitates the maintenance and replacement of equipment parts, reduces the maintenance cost and downtime of equipment.
Multifunctional: Can not only be used for sterilization in the medical industry, can also be used in the food industry, cosmetics production, laboratory and other aspects of sterilization, has a wide range of applications.
The vertical retort has become a sterilization equipment worthy of promotion and application and wide range of application.
Control mode
Semi-automatic description: Sterilization procedures design automatic warming up, automatic keep warming, automatic keep pressure, automatic pressure relief, change the time of sterilizing at random, just controlled automatic. With an automatic operation control cabinet. Water recycle are controlled by manual. The control screen is upgraded to touch type, which makes the operation more convenient and intelligent.
Warm reminder: Semi-automatic control price concessions, is a relatively cost-effective control method, suitable for customers with limited equipment investment budget, skilled operation is more reliable and stable than automatic. so that customers have more options.
Main Function
The main function of vertical cooking retort is to ensure the safety of food, the use of saturated steam/hot water as the heating medium, for food sterilization, cooking treatment, to ensure food safety and hygiene. The equipment is suitable for different packaging and different food sterilization, can also be used for cooking products, has the advantages of simple operation, low operating cost, is one of the most common equipment in industrial food production.
Precautions for use
During the operation, ensure that the ambient air is smooth, do not stack too many items around the vertical retort, especially flammable items.
After sterilization, turn off the power in time, take out the food, pay attention not to take out too early or too late, so as not to affect the sterilization effect.
When moving the vertical sterilizer, ensure that no people or animals are nearby, and move smoothly with force, to avoid accidents.
Parameters and Specification
vertical water retort
Vertical cooking water retort's technical parameters including the chamber volume, rated working pressure , rated working pressure, temperature, , thermal uniformity, timing range, temperature range , dimension/power supply voltage transportation volume, gross/net weight, etc. These parameters are directly related to the performance and scope of application of the steam sterilizer.
The equipment size can be customized according to user requirements, the rated working pressure is usually 0.22Mpa, the rated working temperature is 121-134℃, the working pressure is 0.23Mpa, thermal uniformity is ≤±1℃, the timing selection range is 0-99min or 0-99hour59min. temperature selection range is 105-134℃, power supply voltage is three-phase 380V 50HZ. Parameters are adjustable, the specific specifications are as follows.
| Model-diameter(mm)（can customize） | RT-700 | RT-800 | RT-900 | RT-1000 | RT-1200 |
| Cylinder length（mm） | 1200 | 1500 | 1800 | 2200 | 3600 |
| Material | SUS304/Q345R | ||||
| Design temperature | 147℃ | ||||
| Testing pressure | 0.44Mpa | ||||
| Design pressure | 0.35 Mpa | ||||
| MODEL | DIAMETER(m) | CYLINDER LENGTH(m) | TOTAL LENGTH(m) | PRODUCTIVITY | BOILER MODEL(ton) | CAPACITY(m3) |
| 700 | 0.7 | 1.2 | 1.7 | 120-150kg | 0.1 | 0.7 |
| 800 | 0.8 | 1.5 | 2.3 | 200-250kg | 0.2 | 0.9 |
| 900 | 0.9 | 1.8 | 2.5 | 300-350kg | 0.2 | 1.1 |
| 1000 | 1 | 2.2 | 3.0 | 500-550kg | 0.3 | 1.8 |
| 1200 | 1.2 | 3 | 3.8 | 800-1000kg | 0.5 | 4.0 |
1. TYPE: Electrical heating , steam generator(boiler). 2. MEDIUM : air, water ,steam. 3. CONTROL SYSTEM : Manual ,semi-automatic and fully automatic options. 4. Diameter, length ,design pressure and temperature fabrication under customers requirements . | ||||||
| MODEL | DISPOSE |
| 700（ELECTRIC&STEAM，36kw） | WITH 3 BASKETS |
| 800（ELECTRIC&STEAM，45kw） | WITH 3 BASKETS |
| 900（ELECTRIC&STEAM，60-75kw） | WITH 3 BASKETS |
| 1000（ELECTRIC&STEAM，90-120kw） | WITH 5 BASKETS |
| 1200（ELECTRIC&STEAM，150-260kw） | WITH 6 BASKETS |
Note: 1. About the electric heating power(only select the electric heating ype): the above is the standard configuration, which can be customized according to the user's power grid capacity. 2. About the number of basket: the above is the standard configuration, and the number can be customized according to user products’size. | |
Equipment features:
1. The use of coil circulation steam indirect heating, so that the temperature in the vertical cooking retort is more uniform.
2. When cooking, the soup in the retort does not need to be taken out, which can be used continuously and save energy.
3.The outside of the vertical cooking retort body with thermal insulation layer to prevent heat loss in the pot and personnel operation of high temperature burns.
4. The vertical cooking retort door installation photoelectric limit, interlocking, interlocking function.
5. Vertical retort door for inflatable seal.
6. Small floor area, suitable for the limited operating area of the plant customers use.
Scope of application:
This product can be used to cook rice dumplings, salted eggs and other products. It can also be used for sterilization of packaged products.
Heating method: There are three heating methods, each with its own advantages, you can choose according to your own situation, we provide customization.
Steam coil heating:The heating coil heats up quickly, is durable, does not directly contact with the product, and avoids the residue in the steam pipeline entering the equipment to damage the quality of the cooking product.
Steam direct heating: Suitable for steaming products or sterilization, do not need soup, do not worry about pollution.
Electric heating: Electric heating does not need to be equipped with an external heat source, direct heating in the pot, whether it is generating steam or directly heating the water in the tank, convenient health, can be used with three-phase electricity, saving energy for customers.
Door opening method:
Hydraulic upper door opening(photos as below for reference)
Manual quick door opening
Basket:
Equipped with different styles of baskets. Select the appropriate basket according to the product.
How to Use the vertical cooking retort?
Preparation stage:
Put the product into the vertical cooking retort, make sure the door is sealed, close the manual interlock.
Open the inflatable cushion valve and pressure holding switch, into the vertical autoclave, set the pressure to 0.18-0.2Mpa.
Heating stage:
Turn on the sterilization switch, inject steam(or power on the electric heating pipes if electric heating), open the upper manual exhaust valve, remove the upper cool air.
Then close the upper manual exhaust valve, and open the lower manual exhaust valve, to remove the lower cool air.
Set the temperature inside the sterilizer to 121°C (can setup any temperature depend on your recipes).
Heat preservation stage:
When the temperature rises to the set value, the vertical retort will automatically keep warm, the keeping time is 15-30 minutes ( the specific time can be adjusted according to actual situation) .
Cooling stage:
After the holding time arrives, vertical autoclave will automatically alarm, at this time should close the sterilizing switch, stop steam into. if electric heating, the controller will automatic stop heating.
Open the upper manual exhaust valve, to maintain the pressure in the vertical autoclave, and then can choose inject cold water to cool down, this required to equip with the recycle pump and pipes, valves. (if want natural cooling, then no need to equip with the pump and pipes, just bring out the baskets and put outside for natural cooling.) To reduce the temperature to 80-40°C.
Drainage stage:
Close the upper manual exhaust valve and pressure holding switch, open the lower manual drainage valve, to drain all the water in the vertical autoclave.
End stage:
Close the inflatable valve, open the air cushion valve, then open the manual interlock and pan door, take out the goods.
Components
Packing:
LCL shipping: Packing in export plywood wooden case
FCL shipping: Can choose not be packed in wooden cases(save your cost), directly wrapped film packaging into the container reinforcement.
Installation accessories: Thermometers, one set of liquidometer,1 door sealing gasket, pressure gauge, safety valve, PT100, and electric contact pressure gauge.
The vertical cooking retort is composed of one cylinder, two sets of sealing head, two sets of flanges, sealing device, saddle device, bending arm device, safety chain 1, safety chain 2, computer automatic control cabinet device, insulation device, a set of baskets, water pump and all circulation pipes and various valves and other parts(for cooling use).
The vertical cooking retort for food sterilization or cooking main body is usually made of food-grade 304 stainless steel pressure vessel special national standard plate. You can also choose more advanced materials such as SS316 according to the customer, and you can also choose carbon steel material (Q345R) according to the user's budget.
Certificate
Cases
The vertical retort has been exported to many different countries, North America including the United States, Canada, South America including Chile, Peru, Ecuador, etc., Europe such as: Britain, Italy, Greece, Latvia, Russia and so on. African regions such as: South Africa, Cameroon, Ghana, etc. Southeast Asia: Thailand, Vietnam, Myanmar, Indonesia, Malaysia, etc. Central Asian regions such as Uzbekistan, Kyrgyzstan, Pakistan etc.
Customer Review
Mushroom substrate Steam sterilizer Retort autoclave machine
l had a great experience with this company.Product was manufactured in a timely manner.They helped me customize a few things.Insulation of the product is also pretty good. Autoclave's wall thickness was also inspected by a local inspectioncompany and everything was as agreed.l am happy with this purchase and l hope allfuture buyers will have as good of an experience as l have had.
Gas Heated Jacketed Kettle For Making Sauce / Soup
Heavy duty equipment and Angel is great to work with, one of the few suppliers to provide a owners operational manual before the sale, thank you Angel.
Customized High Pressure Autoclave For Mushroom Cultivation
Great product, always timely manner response to any questions or concerns we had, shipment came in time despite all the pandemic regulations. We bought a big autoclave and a boiler for it, all looking great and quality according to specs, reasonable prices also. Thank you!
Industrial Electric Cooking Pot With Mixer
The customer service is excellent and very diligent. My best experience ever!
Shitake Mushroom Spawn Retort Sterilizer Machine
Solid product and excellent customer service. Angel Fan was very professional and help me customizing the autoclave and steam generator according to my requirements. I would buy again, highly recommended.
SEMI-AUTOMATIC - DOUBLE DOOR - MUSHROOM AUTOCLAVE : RT-1200*4000mm (INCLUDE TROLLEY）
Hello my name is Andrea Galifi I bought a mushroom autoclave from Zhucheng Ritonf Machinery. from the first contact with Angel Fan I was assisted in all my needs, in addition to having demonstrated excellent ability of seller Angel has proven to be professional and a very good person she is an excellent image for this company! excellent work in after sales support in helping me start up my autoclave, strongly hope to continue a partnership.
After Sales Service
Service & Installation
Consultation service before, during, and after sales;
Project planning and design services;
Test the machine as far as possible in the existing conditions of the workshop until everything is functional;
Training of equipment maintenance and operating personally;
We supply installation drawing and instruction.
Warranty period: Main body one year, lifetime maintenance.
Easy damaged parts (gasket\plastic parts\rubber parts) free in 1 years, we supply the new one if there is quality problem caused fittings broken, freight is collect.
Installation and debugging:
Method (1): We will debug it well before shipping and take videos, supply remote assistant to install and debug when you do this job.
Method (2): If the buyer needs the supplier to send engineers to the site for installation and commissioning, extra charge.
Payment Term
T/T, L/C etc.
QUICK LINKS
QUICK LINKS
CONTACT US
Tel.&Wechat:
+86 183 6635 0187
E-mail:
WhatsApp:
Add.:
Mizhou industry park Guanhai road. No. 2800 Zhucheng city, Shandong province, China
GET IN TOUCH
GET IN TOUCH
